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INTRODUCTION
      TOOLING SYSTEMS

         Hydraulic Chucks


              ISCAR has expanded its toolholder clamping options
              by adding hydraulic chucks. These hydraulic chucks                       Clamping   Clamping
              range from .250-1.250”. This type of chucking system                     Screw     Sleeve
              is used for rotating and stationary applications.                        Actuator

              Main Applications
            •  Fine and accurate machining
            •  Reaming
            •  Drilling
            •  Finish milling
            •  Internal turning
                                                                                                  Hydraulic
                                                                                                  Oil
                                                                                             Axial Adjustment
                                                                                             Screw





                                                                               .00012"



                                                                                                d
              Features                                                                   2.5xd
            •  High runout accuracy of less than .00012”
            •  Very low torque required to activate the clamping
              mechanism, by using a 5/32” Allen key
            •  Prolongs cutting tool life and improves         Operating Instructions
              surface finish due to vibration damping
            •  Easy presetting by using an internal preset screw  To ensure correct functioning of the hydraulic chuck,
            •  All rotating chucks feature a symmetrical and balanced   the following instructions should be followed:
                                                     -1
              design for high speed machining of up to 25, 000 min    Tools with cylindrical shanks and shanks Type AB with
            •  Consistent and secure clamping force when       one Weldon flat (DIN 1835 part 1 and DIN 6535 HB)
              used within the recommended speed range          should have h6 tolerance. Tools in accordance with DIN
            •  Suitable for both Weldon and cylindrical shank clamping  6535 HE (whistle notch) and Type B with two Weldon
            •  Very convenient and safe tool change on the machine  flats (DIN 1835 part 1) should be used in reduction
                                                               sleeves, to avoid damaging the chucking bore.
              Two main HYDROFIT chuck types are available
            •  Taper shanks for rotating applications         •  The tool shank must be burr-free and free of dirt.
                                                               Insert the tool shank up to the stopper. Make sure that
            •  VDI DIN 69880 in sizes 30 and 40 for            the minimum chucking length (L min) is maintained.
              stationary applications on CNC lathes
                                                               If the minimum clamping depth is not met, there will be
                                                               a loss of accuracy, the maximum admissible torque will
                                                               be reduced, and the tool holder might get damaged.
                                                              •  The clamping screw must be turned in manually
                                                               with an Allen key to the limit stop. DO NOT APPLY
                                                               EXCESSIVE FORCE. Tightening torque: Max.10Nm
                                                               Never actuate the actuation screw with a
                                                               power screwdriver! Do not attempt to clamp
                                                               the chuck without a shank inside as this will
                                                               damage the expansion clamping sleeve.
                                                              •  Do not combine several extensions
                                                              •  To release the tool, turn the clamping screw in a
                                                               counter-clockwise direction until tool can be removed.
                                                               The clamping screw is not secured against
                                                               dropping out! The vent screw of the hydraulic
                                                               system is protected with a resin. Don’t remove it!




   606   ISCAR
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