Page 19 - THREADING CATALOG
P. 19

INTRODUCTION
                                                                                                                         INTRODUCTION

                                         Profiles for Thread Production



              Insert profiles for thread production can be divided into   Multi-Tooth
              three main types: full profile, partial profile, and multi-tooth.
              Full Profile










                                                                         finish
                                                                         semi-finish
                                                                         roughing
              Inserts belonging to this group are designed to produce a
              full profile of the requested thread. Each full profile thread
              tool is suitable for a specific thread profile and pitch only.
              Full profile tools are recommended for mass production.

              Advantages of Full Profile
            •  Finish the thread in one operation.
            •  Bigger corner radius means better tool life.     Multi-tooth inserts produce a full profile of the
            •  Ensures correct depth of thread.                 requested thread. These inserts, usually have two or
            •  No deburring.                                    three cutting teeth. The thread profile is produced
              Disadvantages of Full Profile                     by the last tooth and the previous teeth (or tooth)
            •  Cutting edge is suitable for the relevant        are used for rough and semi-finish operations,
                                                                thereby facilitating the work of the last tooth. These
              thread profile and pitch only.                    inserts are recommended for mass production.
            •  Requires a wider variety of items in the workshop.
              Partial Profile                                   Advantages of Multi-Tooth
                                                               •  Finish the thread in one operation.
                                                               •  Reduces the number of passes for high productivity –
                                                                multi-tooth tools are similar to full profile tools but have
                                                                more than one cutting point (two-pointed tools give
                                                                double productivity, three-pointed tools give triple, etc.).
                                                               •  Ensures longer tool life.
                                                               •  Ensures correct depth of thread.
                                                               •  No deburring.
                                                                Disadvantages of Multi-Tooth
                                                               •  Can not work next to shoulder and
              Inserts belonging to this group do not produce the   requires wide thread relief.
              outer diameter (major diameter) of external threads or   •  High cutting forces.
              the inner diameter (minor diameter) of internal threads,   •  Requires a larger variety of items in the workshop.
              which means that one or more additional operations
              are needed to complete the thread diameter. These   The ISCAR catalog of thread products
              Inserts are not recommended for mass production.   contains all types of threading solutions.
              Advantages of Partial Profile
            •  Small corner radius, suitable for many pitch sizes.
            •  Reduces stock of many different full profiled inserts.
              Disadvantages of Partial Profile
            •  Small corner radius will result in shorter tool life.
            •  Requires additional operation/s to the complete
              the outer (major) or inner (minor) diameter,
              depending on the thread gender.









                                                                                                                      17
   14   15   16   17   18   19   20   21   22   23   24