Page 89 - HOLE MAKING CATALOG p383-544
P. 89

USER GUIDE
ISO ISO
BHR Rough Boring Cutting Data
                                                                               ITS BORE
                                                         Boring Range                                                                                                            Boring Range        Boring Range
                                                              18-28                                                                                                                   28-50               50-68

    Workpiece     Hardness     Overhang       ap (mm)    0.5-1.2                                                                                          1.2-2.5   0.8-1.5               1.5-2.5    0.8-1.5   1.5-3.0
      Material        HB    LDRED/BDRED     RE (Radius)
                                             Vc (m/min)  0.2 0.4                                                                                                    0.2-0.4               0.4        0.2-0.4   0.4-0.8
    Carbon Steel   HB<200           2.5
P                                            f (mm/rev)  150-180 120-150                                                                                            160-200 140-170                  160-200 140-180
                   HB>200         •••        Vc (m/min)
    Carbon Steel                             f (mm/rev)  0.1-0.2                                                                                          0.08-0.2  0.15-0.2 0.15-0.2                0.15-0.25 0.08-0.2
                                     4       Vc (m/min)
                                             f (mm/rev)  140-160 100-140                                                                                            160-180 120-150                  160-180 120-150
                                   ••        Vc (m/min)
                                             f (mm/rev)  0.1-0.18 0.08-0.15                                                                                         0.1-0.12 0.08-0.1                0.1-0.12 0.08-0.1
                                    6.3      Vc (m/min)
                                             f (mm/rev)  60-80                                                                                            40-60     60-90                 50-60      70-90     50-70
                                   •         Vc (m/min)
                                             f (mm/rev)  0.06-0.12 0.06-0.1                                                                                         0.06-0.12 0.06-0.1               0.06-0.1 0.06-0.1
                                    2.5
                                                         130-160 100-130                                                                                            140-180 120-160                  140-180 120-160
                                  •••
                                                         0.08-0.15 0.08-0.12                                                                                        0.08-0.2 0.06-0.12               0.08-0.25 0.08-0.18
                                     4
                                                         110-140                                                                                          80-110    100-140               80-120     100-140   80-120
                                   ••
                                                         0.08-0.12 0.08-0.1                                                                                         0.08-0.15 0.06-0.15              0.08-0.2 0.06-0.15
                                    6.3
                                                         70-90                                                                                            60-70     80-100                60-80      80-100    60-80
                                   •
                                                         0.08-0.1 0.06-0.08                                                                                         0.06-0.1 0.06-0.08               0.08-0.15 0.06-0.1

                                                         Boring Range                                                                                                            Boring Range        Boring Range
                                                             68-120                                                                                                                 120-200             200-500

Workpiece Hardness             Overhang       ap (mm)    0.8-1.5                                                                                          1.5-3.5   0.8-2.0               2.0-3.5    0.8-2.0   2.0-4.0
                            LDRED/BDRED     RE (Radius)
Material                HB                   Vc (m/min)  0.2-0.4                                                                                          0.4-0.8   0.2-0.4 R=0.4-0.8                R=0.2-0.4 R=0.4-0.8
                                    2.5
                                             f (mm/rev)  160-220 150-180                                                                                            180-250               160-200    220-280   200-220
                                  •••        Vc (m/min)
                                             f (mm/rev)  0.15-0.25 0.08-0.2                                                                                         0.15-0.3              0.1-0.2    0.15-0.3  0.1-0.15
                                     4       Vc (m/min)
    Carbon Steel HB<200                      f (mm/rev)  140-180 120-150                                                                                            160-200               140-180    N.R. N.R.
P                                  ••        Vc (m/min)
                                             f (mm/rev)  0.08-0.2 0.08-0.15                                                                                         0.1-0.2               0.08-0.15
    Carbon Steel HB>200             6.3      Vc (m/min)
                                             f (mm/rev)  70-100                                                                                           50-70                  N.R. N.R.             N.R.     N.R.
                                   •         Vc (m/min)
                                             f (mm/rev)  0.06-0.1 0.06-0.1                                                                                                                           100-140   80-120
                                    2.5                                                                                                                                                              0.15-0.3  0.1-0.2
                                                         140-180 120-160                                                                                            150-170               100-140
                                  •••                                                                                                                               0.15-0.25              0.1-0.2     N.R.      N.R.
                                                         0.15-0.3 0.12-0.2                                                                                          100-130                80-110
                                     4                                                                                                                              0.08-0.2              0.08-0.12
                                                         120-150 100-140
                                   ••
                                                         0.1-0.2                                                                                          0.1-0.18
                                    6.3
                                                         80-100                                                                                           60-80                  N.R. N.R.           N.R. N.R.
                                   •
                                                         0.08-0.12 0.08-0.12

N.R. = Not Recommended

Stability

••• Good
•• Normal
• Poor

                                                                  Ø

                                         Ø                                                                                                                                       Ø

                            A                     A A1                                                                                                           A
                                   IHSR                                                                                                                                     PLT
                                            IHSR                                                                                                                                    IHSR

                                                         IHCR           IHSR
                                                                     LDRED

                                                                                                                                                   BDRED

In case of a single or a stepped boring cutter configuration, only half the feed should be applied.

                                                                                                                                                                                                                          471
   84   85   86   87   88   89   90   91   92   93   94