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3.14  Cutting Conditions


          Recommended initial cutting conditions are shown in the tables below.
           Machining Data for Solid Carbide Threading Endmills with
           Small Diameter, Short Solid Carbide Thread Mills                                                              THREAD MILLING

                               Cutting                 Feed mm/Tooth for Diameter (mm)
            ISO  Materials     Speed,              Ø3   Ø4   Ø5   Ø6   Ø7    Ø8   Ø9 Ø10 Ø12 Ø14 Ø15
                               m/min Ø1.5 Ø2
             Low & medium       60-120 0.05 0.05 0.07 0.09 0.11 0.13 0.14 0.15 0.16 0.16 0.17 0.18 0.18
             carbon steels
             High carbon steels  60-90  0.04 0.05 0.06 0.08 0.09 0.1 0.12 0.13 0.14 0.14 0.16 0.17 0.18
           P
             Alloy steels,      50-80   0.04 0.04 0.05 0.05 0.06 0.07 0.07 0.08 0.09 0.1 0.12 0.13 0.14
             treated steels
             Cast steels        70-90   0.04 0.04 0.05 0.05 0.06 0.07 0.07 0.08 0.09 0.1 0.12 0.13 0.14
           M Stainless steels   60-90   0.03 0.03 0.04 0.05 0.06 0.06 0.07 0.08 0.09 0.1 0.11 0.12 0.13
             Nickel alloys,
           S                    20-40   0.03 0.03 0.04 0.04 0.05 0.06 0.06 0.06 0.07 0.07 0.07 0.08 0.08
             titanium alloys
           K Cast iron          40-80   0.05 0.05 0.07 0.09 0.11 0.13 0.14 0.15 0.16 0.16 0.17 0.18 0.18
             Aluminum           80-150 0.05 0.05 0.07 0.09 0.11 0.13 0.14 0.15 0.16 0.16 0.17 0.18 0.18
             Synthetics,
           N  duroplastics,     50-200  0.1 0.11 0.12 0.14 0.16 0.18 0.19 0.19 0.19 0.19 0.19 0.2      0.2
             thermoplastics
                           Cutting                  Feed (Inch/Tooth) for Diameter (Inch)
            ISO  Materials  Speed,
                            ft/min Ø.06 Ø.08 Ø.12 Ø.16 Ø.20 Ø.24 Ø.28 Ø.31 Ø.35 Ø.39 Ø.47 Ø.55 Ø.59
             Low & medium  200-390 .0018 .0021 .0028 .0035 .0043 .0050 .0057 .0060 .0062 .0064 .0067 .0070 .0071
             carbon steels
             High carbon
           P steels        200-300 .0016 .0019 .0024 .0030 .0035 .0041 .0046 .0050 .0054 .0057 .0062 .0067 .0069
             Alloy steels,   160-260 .0015 .0017 .0019 .0021 .0024 .0026 .0028 .0033 .0037 .0041 .0047 .0052 .0055
             treated steels
             Cast steels   230-300 .0015 .0017 .0019 .0021 .0024 .0026 .0028 .0033 .0037 .0041 .0047 .0052 .0055
             Stainless
           M               200-300 .0011 .0013 .0016 .0019 .0022 .0025 .0026 .0031 .0035 .0038 .0044 .0049 .0051
             steels
             Nickel alloys,
           S               70-130 .0011 .0013 .0015 .0017 .0020 .0022 .0024 .0025 .0026 .0027 .0029 .0031 .0031
             titanium alloys
           K Cast iron     130-260 .0018 .0021 .0028 .0035 .0043 .0050 .0057 .0060 .0062 .0064 .0067 .0070 .0071
             Aluminum      260-490 .0018 .0021 .0028 .0035 .0043 .0050 .0057 .0060 .0062 .0064 .0067 .0070 .0071
             Synthetics,
           N
             duroplastics,   160-660 .0038 .0042 .0049 .0056 .0063 .0070 .0073 .0074 .0075 .0075 .0077 .0078 .0078
             thermoplastics

           Machining Data for Solid Carbide Thread Mills
           for Small Internal Threads in Hard Materials
                        Hardness  Cutting Speed         Feed mm/Tooth for Cutting Diameter (mm)
             ISO  Material  HRC        m/min       1.5    2      3     4     5      6     7      8     9
                          45-50        60-70       0.04  0.04  0.05   0.05  0.06  0.06   0.07  0.07   0.08
              Hardened
           H              51-55        50-60       0.03  0.03  0.04   0.04  0.05  0.05   0.06  0.06   0.07
               Steels
                          56-62        40-50       0.02  0.02  0.03   0.03  0.04  0.04   0.05  0.05   0.06
                                       Cutting
             ISO  Material  Hardness   Speed SFM   .06   .08 Feed (IPT) for Cutting Diameter (D) .31  .35
                                                                                         .28
                           HRc
                                                                             .2
                                                                                   .24
                                                                .12
                                                                      .16
                           45-50       200-230    .0016 .0016 .002    .002 .0024 .0024 .0028 .0028 .0031
              Hardened
           H               51-55       160-200    .0012 .0012 .0016 .0016 .002    .002 .0024 .0024 .0028
                Steels
                           56-62       130-160    .0008 .0008 .0012 .0012 .0016 .0016 .002     .002 .0024
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