Page 96 - HOLE_MAKING_CATALOG_INCH_2022_P237-P372
P. 96

SELECTION GUIDE
      DEEP DRILLING - BTA SYSTEM
         Technical Information -
         Drill Setup


              Rotating Drill                                    Stationary Drill
            •  Can be applied on symmetrical and              •  Applied on symmetrical workpieces
              non-symmetrical workpieces                      •  Improved hole straightness and bushing wear
            •  Drill to bushing center misalignment should    •  Drill to bushing center misalignment should
              not exceed .0008”                                 not exceed .0008”
                                       Bushing                         Rotating Workpiece
                     Rotating Drill               Stationary                                 Bushing
                                                  Workpiece
                                                                                               Stationary Drill

                                     Max.
                                     .0008"                                      Max.
                                                                                 .0008"



         Drill Bushing and Workpiece Tolerance Relative Positioning


              Pre-Drilled Hole
              A large pre-drilled hole (larger than D-a) ensures                     Guidance bushing tolerance (G6)
              precise hole size and center location.
                                                                      Hole tolerance        Drill head tolerance (h6)
                               A                 0.5  X  A max









                                                                Machine Power
              Recommended Coolant Pressure and Volume ≤2.0 inch
                                                                 HP
                                                 Coolant Volume
               Coolant Pressure
               PSI                                  gallon/min  190
                                                                160
                1420                                132                       Alloy Steel (HB300) v=330 SFM, f=.01 IPR
                                                                135
                1140                                106
                                                                107
                 850                                 79
                                                                 80
                 570                                 53
                                                                 54
                                                                                       Carbon Steel (HB200) v=330 SFM, f=.01 IPR
                 285                                 26          27
                       .394  .787  1.181  1.575  1.968                 1.968  3.937  5.905  7.874  9.842  11.811  13.779
                                          Diameter inch                                          Diameter inch
              Recommended Coolant Pressure and Volume >2.0 inch  Machine Thrust Force
               Coolant Pressure                   Coolant Volume  Lbf
               PSI                                   gallon/min
                                                                1575
                640                                    475
                                                                1350
                                                                         Alloy Steel (HB300) v=330 SFM, f=.01 IPR
                570                                    423
                                                                1125
                500                                    370
                                                                 900
                425                                    317
                                                                 675
                355                                    264                             Carbon Steel (HB200) v=330 SFM, f=.01 IPR
                                                                 450
                285                                    211
                                                                 225
                215                                    160
                140                                    106              1.968  3.937  5.905  7.874  9.842  11.811  13.779
                 70                                    66                                        Diameter inch
                      1.968  3.937  5.905  7.874  9.842  11.811  13.779
                                              Diameter inch
   332   ISCAR
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