Page 107 - Turning_catalog_INCH_2022_45_P691-914
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USER GUIDE




                                                           Cause                               Solution                  THREADING

                                            •  Unsuitable threading profile    •  Adjust to correct tool, anvil, and insert
                                            •  Incorrect center height
                                                                               •  Adjust center height
                 Incorrect Thread Profile
                                                                               •  Change the program
                                            •  Incorrect pitch in the program







                                            •  Cutting edge too cold           •  Reduce RPM
                                            •  Depth of cut too large          •  Reduce depth of cut/Increase
                 Broken Nose During 1 st  Pass  •  Incorrect center height     •  Check turned dia.
                                                                                 number of infeed passes
                                            •  Wrong grade
                                                                               •  Use tougher grade
                                            •  Wrong turned dia. prior to threading
                                            •  Infeed depth too shallow
                                                                               •  Adjust center height
                                                                               •  Change depth of cut
                                            •  Wrong inclination anvil
                                                                               •  Reselect anvil
                                            •  Tool overhang tool long
                                                                               •  Reduce tool overhang / Use
                                                                                 Anti-vibration bar


                                            •  Wrong cutting speed             •  Increase/reduce RPM
                                            •  Excessive heat in cutting zone  •  Reduce depth of cut
                 Poor Surface Finish        •  Inadequate coolant supply       •  Apply coolant
                                                                               •  Modify flank infeed
                                            •  Poor chip control
                                                                               •  Reselect anvil
                                            •  Wrong inclination anvil
                                            •  Tool overhang too long
                                                                               •  Reduce tool overhang
                                                                               •  Check center height
                                            •  Incorrect center height



                                            •  Excessive heat in cutting zone  •  Reduce RPM /change depth
                                                                                 of cut /check turned dia.
                                            •  Wrong grade                     •  Use coated grade /check turned
                 Poor Chip Control            •  Wrong turned dia. prior to threading  •  Apply coolant
                                            •  Inadequate coolant supply
                                                                                 dia./use M/B-Type inserts
                                            •  Incorrect method of infeed
                                                                               •  Check turned dia.
                                                                               •  Modify flank infeed 3-5°


























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