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USER GUIDE
                                                                                                                         TAPS


          Tap Nomenclature (Regrinding)


                                                                Example:
                                                  γ 1
                                                                Tap 10 X 1,5 to Cut on Steel
                    A
                                    β                           Strength = 600 N/mm 2
                                                        ∆       D1 = 10 Mm ; ϒ = 15° ; Sin (ϒ) = 0,25882;
              d3                     di dm d1                         0.25885
                φ                                               X =      2         x10 ; X=1.29 mm

                                                 A-A            On all taps with spiral flutes, it is possible to find the pitch
                           P                                    of the spiral in reference to the lead screw necessary
                    A          α                                for resharpening. In case of using taps equipped
                                              γ                 with a deburring tool, it is necessary to extend the
                                                                flutes according to the supplier’s recommendation.
                        B                  S                    As the wear on a tap is mainly on the chamfer area,
                                                                for taps with a gun nose, regrinding the flutes can
                                                                be done on the front area only (see picture 4).
                                                        1
                                                                In cases where the thread flanks are worn
                                        T                       (in addition to the active edges), regrinding
                                     ε
                                                                as described above is impractical.
                                                                In this case restoration is done, by cutting the chamfer
                                               d5               away (thus creating a shorter tap) and then reproducing
                        B                      B-B
                                                                the chamfer with same angle and relief.
              d1 major diameter  ϒ  gun nose front rake angle   (see picture 5).
              dm flank diameter  Δ  chamfer relief              In the absence of special regrinding machines,
              di minor diameter  Δ 1 pitch diameter relief on the land  such restoration is advisable for regrinding taps
              d3 chamfer diameter  ϒ1 rake angle                with spiral flutes. This is because regrinding
              P  pitch          T  width of land                the flutes becomes unnecessary.
              α  flank angle    S  flute width
              ß  chamfer angle  d5 web thickness
              φ  gun nose angle  ε  angle of spiral flute

              Regrinding
              Tap regrinding takes place in two steps:
            1  regrinding of relieved chamfer
            2  regrinding of flutes (see picture 1)
              Regrinding of Relieved Chamfer
              It is recommended that the resharpening should be
              executed either on specific tap regrinding machines or
              on conventional resharpening machines equipped with
              an auxiliary device to generate the circular back relief.
              Picture 2 shows the regrinding done with the cylindrical
              surface of a grinding wheel. Before regrinding, verify
              that the tap, fixed between points or on the pincer, runs
              concentrical. Also ensure that angle B is in the correct
              order to keep the same number of threads on chamfer.
              Resharpening of Flutes
              The rake angle g is obtained by moving the tap axis,
              in relation to the regrinding surface, of an amount
              X to be calculated with the formula: X = 1/2 d1 sin
              (ϒ)  (see picture 3).(d1 =tap major diameter).














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