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There are two types of threading inserts:
                                                                                                                                  full profile and partial profile.
                                                                                                                                  Full profile inserts produce specific thread types, i.e.,
                                                                                                                                  round (Rd) in accordance with DIN 405, British Standard
                                                                                                                                  Whitworth (BSW). Partial profile inserts require a
                                                                                                                                  precise pre-turning operation.

                                                                                                                                  ISCAR’s laydown family of inserts offers a wide range
                                                                                                                                  of thread type standards for both internal and external
                                                                                                                                  applications.  Laydown inserts can be divided into 3
                                                                                                                                  main types:
                                                                                                                                  G-type – General duty inserts with deflector for
                                                                                                                                  machining various engineering materials, including the
                                                                                                                                  production of short chips.
                                                                                                                                  M-type – Press-to-size inserts with sintered-shaped
                                                                                                                                  chipbreaker for efficient chip control. Although these
                                                                                                                                  inserts are press-to-size, they ensure the same thread
                                                                                                                                  accuracy as the
                                                                                                                                  G-type insert. When threading at too small depths of cut,
                                                                                                                                  the chipbreaker efficiency drops and the M-type inserts
                                                                                                                                  are less recommended.
                                                                                                                                  B-type – Peripherally ground inserts with a pressed
                                                                                                                                  chipbreaker. Efficient chip control with a sharp cutting
                                                                                                                                  edge is the ultimate combination for long chip materials
                                                                                                                                  and the first choice for ISO M stainless steel. When
                                                                                                                                  machining small parts, it is beneficial to use sharp-edged
                                                                                                                                  inserts with a chipbreaker to reduce cutting forces and
                                                                                                                                  consequently prevent vibrations.


                                                                                                                                  Before using the multi tooth insert, it’s important to
        Typically, the thread designation is in accordance with                                                                   ensure the thread area is not next to the shoulder, or that
        metric or imperial systems depending on the thread                                                                        there’s a wide release groove to complete a full thread
        type standard.  In most cases, the thread designation                                                                     along the part.
        includes the following parameters:
                                                                                                                                  In addition to the ISO Standard laydown insert, ISCAR
                                                                                                                                  has a diverse group of captive pocket inserts.  Captive
        • Standard classification                                                                                                 pocket inserts are divided into internal threading and
        • Thread pitch                                                                                                            external threading types according to their application.
        • Number of starts                                                                                                        Contrary to the ISO Standard laydown insert family, the
        • Nominal diameter                                                                                                        clearance angles are already ground.
        • Thread length
        • Tolerance class


        The moment we have the values of the thread            Aside from setting the correct lead (helix) angle, the
        diameter, thread pitch, and the number of starts, we   anvil also supports the insert’s cutting edge and
        can calculate the thread lead (Helix) angle φ. This value   protects the tool in case of insert breakage.
        will be very important for the next steps of the anvil
        selection if a possible solution relates to lay-down
        inserts. For such a tool, the found lead (Helix) angle
        determines the choice of anvils.





                               DUSTRY 4.0
        24    MACHINING     IN  TELLIGENTLY                                                                                                                                                                                        ISCAR    25
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