Page 28 - HOLE MAKING CATALOG p149-184
P. 28

SOLID CARBIDE DRILLS                                                                                                                                                      USER GUIDE
                   Coolant Pressure [bar]
                                                                                                       Coolant Volume [l/min]
Coolant Pressure and Volume Recommendations

60                                                                                                                             Stability

50 20                                                                                                                          The stability of the application volume is important in order
                                                                                                                               to obtain the very best tool life and hole accuracy. Check
40 16                                                                                                                          the condition of the machine spindle, fixture and fixturing
                                                                                                                               of the component to secure maximum stability and rigidity.
                                                                                                                               Unstable conditions can cause tool breakage.

30 12                                                                                                                          Stationary Drill   Rotating Drill

20 8                                                                                                                           Max 0.02 mm

10 4

 0.0                   10  15 20

                   35

Tool Diameter (mm)

Required Coolant Pressure Required Coolant Volume                                                                                                                  Max 0.02 mm

Optimum pressure           Optimum volume                                                                                                         Incorrect Direction

Good pressure              Good volume                                                                                         Correct Direction

Minimum pressure           Minimum pressure

Required coolant pressure and volume for SCD

drills with internal coolant spiral nozzles.

Force and Power Characteristics                                                                                                External Coolant   External Coolant
                               Feed Force
                                                                                                                               Tool Life
 (kN)
                                                                                                                               Drills should not be used with flank wear
  3.0                                                                                                                          exceeding 0.2-0.3 mm.

  2.5                                                                                                                                             0.2-0.3 mm

  2.0

  1.5

  1.0

  0.5

  0.0
               2 4 6 8 10 12 14 16 18

                                                           Drill Diameter (mm)
        f=0.30 mm/rev
        f=0.25 mm/rev
        f=0.20 mm/rev

                       Net Power Consumption
 (kW)

  3.0

  2.5

  2.0

  1.5

  1.0

  0.5

  0.0
               2 4 6 8 10 12 14 16 18

                                                           Drill Diameter (mm)
        f=0.30 mm/rev
        f=0.25 mm/rev
        f=0.20 mm/rev

Material: SAE 4340
Speed: 100 m/min
Values may change for different materials and
drilling conditions.

176 ISCAR
   23   24   25   26   27   28   29   30   31   32   33