Page 30 - HOLE MAKING CATALOG p149-184
P. 30

SOLID CARBIDE DRILLS                                                                                                                      USER GUIDE
            ISO
                    Recommended Machining Conditions for Solid Carbide Drills D=3.0-20.0 mm

                               Material          Condition                 Tensile  Hardness       Material   Cutting            Feed (mm/rev) vs. Drill Diameter
                                                                          Strength      HB          No.(1)   Speed Vc  Ø3-5 Ø5.1-8 Ø8.1-12 Ø12.1-16 Ø16.1-20
                                                                          [N/mm2]
                                                                                                              m/min

                                     < 0.25 %C Annealed                   420                 125  1 80-120 0.10-0.18 0.15-0.25 0.2-0.30 0.20-0.35 0.25-0.40

                                     >= 0.25 %C Annealed                  650                 190  2 80-110 0.10-0.18 0.15-0.25 0.2-0.30 0.20-0.35 0.25-0.40

                       Non-alloy                 Quenched

                       steel and < 0.55 %C       and                      850 250                  3 70-100

                       cast steel,               tempered                 750                 220  4                   0.10-0.20 0.15-0.28 0.2-0.35 0.20-0.38 0.25-0.42
                       free cutting >= 0.55 %C                            1000                300  5
                       steel                     Annealed

                                                 Quenched
                                                    and

                                                 tempered

                    P Low alloy and cast         Annealed                 600                 200  6         70-90 0.10-0.18 0.15-0.25 0.2-0.30 0.20-0.35 0.25-0.40
                        steel (less than 5% of                            930                 275  7
                        alloying elements)       Quenched                 1000                300
                                                    and                   1200                350  8 60-80 0.10-0.18 0.15-0.25 0.2-0.30 0.20-0.35 0.25-0.40

                                                 tempered                                          9 50-70 0.10-0.20 0.15-0.28 0.2-0.35 0.20-0.38 0.25-0.42

                                                 Annealed                 680                 200  10 60-80 0.10-0.20 0.15-0.28 0.18-0.35 0.20-0.38 0.25-0.42

                       High alloyed steel, cast  Quenched                 1100                325  11 50-70 0.10-0.15 0.12-0.20 0.14-0.25 0.16-0.30 0.18-0.32
                       steel and tool steel         and

                                                 tempered

                       Stainless steel             Ferritic/              680                 200  12 25-75 0.04-0.10 0.05-0.15 0.05-0.18 0.08-0.20 0.10-0.20
                       and cast steel            martensitic

                                                 Martensitic              820                 240  13 25-75 0.04-0.10 0.05-0.15 0.05-0.18 0.08-0.20 0.10-0.20

                    M Stainless steel            Austenitic               600                 180  14 25-75 0.04-0.10 0.05-0.15 0.05-0.18 0.08-0.20 0.10-0.20

                       Grey cast iron (GG)       Ferritic/                                    180 15 85-105 0.15-0.25 0.20-0.35 0.25-0.45 0.30-0.50 0.35-0.55
                                                 pearlitic

                                                 Pearlitic                                    260 16 75-90 0.15-0.25 0.20-0.35 0.25-0.45 0.30-0.50 0.35-0.55

                    K Nodular cast iron (GGG)    Ferritic                                     160 17
                        Malleable cast iron      Pearlitic
                                                 Ferritic                                     250  18        65-80 0.12-0.20 0.15-0.25 0.20-0.35 0.25-0.40 0.30-0.45
                                                 Pearlitic                                    130  19

                                                                                              230 20

                       Aluminum- wrought alloy   Not cureable                                 60   21        70-300    0.10-0.25 0.15-0.35 0.25-0.45 0.30-0.50 0.35-0.55
                                                    Cured                                     100  22        70-200

                       Aluminum-     <=12% Si    Not cureable                                 75 23 70-300 0.07-0.18 0.12-0.25 0.20-0.35 0.25-0.45 0.30-0.50
                       cast,         >12% Si                                                  90 24
                       alloyed                      Cured
                                                                                              130 25
                                                     High
                                                 temperature

                    N                >1% Pb      Free cutting                                 110 26

                       Copper                    Brass                                        90 27

                       alloys                    Electrolitic                                 100 28
                                                  copper

                       Non-metallic              Duroplastics,                                     29
                                                 fiber plastics

                                                 Hard rubber                                       30

                                     Fe based    Annealed                                     200 31

                       High temp.                 Cured                                       280 32
                                                 Annealed                                     250 33
                       alloys        Ni or Co                                                 350 34
                                                  Cured                                       320 35
                    S based                        Cast

                                                                          RM 400                   36

                       Titanium Ti alloys        Alpha+beta               RM 1050                  37 15-35 0.02-0.07 0.04-0.10 0.06-0.12 0.08-0.15 0.08-0.18
                                                 alloys cured

                        Hardened steel           Hardened                           55 HRC         38        40-70 0.06-0.10 0.08-0.12 0.10-0.14 0.12-0.16 0.14-0.18
                    H Chilled cast iron          Hardened                           60 HRC         39
                                                                                                   40
                                                    Cast                              400

                       Cast iron                 Hardened                           55 HRC         41

                    As a starting value, the middle of the recommended machining range should be used, then (according to wear results),

                    conditions can be changed in order to optimize performance.

                    •	 When using external coolant supply only, reduce cutting speed by 10%

                    •	 Use internal coolant supply when machining austenitic stainless steel

                    (1)	 For workpiece materials list, see pages 495-524

178 ISCAR
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