Page 90 - HOLE MAKING CATALOG p185-310
P. 90

DEEP DRILLING - BTA SYSTEM                                                                                                       USER GUIDE

                            Technical Information -
                            Drill Setup

                            Rotating Drill                                                         Stationary Drill

                            •	 Can be applied on symmetrical and                                 •	 Applied on symmetrical workpieces
                               non-symmetrical workpieces                                        •	 Improved hole straightness and bushing wear
                                                                                                 •	 Drill to bushing center misalignment should
                            •	 Drill to bushing center misalignment should
                               not exceed 0.02 mm                                                   not exceed 0.02 mm

                                                     Bushing                Stationary                 Rotating Workpiece
                                                                            Workpiece
                            Rotating Drill                                                                                       Bushing

                                                                                                                                 Stationary Drill

                                                     Max.                                                                Max.
                                                     0.02 mm                                                           0.02 mm

                            Drill Bushing and Workpiece Tolerance Relative Positioning

                            Pre-drilled Hole                                                           Hole tolerance  Guidance bushing tolerance (G6)
                            A large pre-drilled hole (larger than D-a) ensures                                                         Drill head tolerance (h6)
                            precise hole size and center location.

                                                               A 0.5 X A max

                            Recommended Coolant Pressure and Volume ≤50 mm                       Machine Power
                                                                                                  kw

                            Coolant Pressure                                Coolant Volume       140
                            Kgf/cm2                                         L/min
                                                                                                 120   Alloy Steel (HB300)
                                                                                                       v=100m/min, f=0.25mm/rev

                            100 500                                                              100
                             80 400
                             60 300                                                              80
                             40 200
                             20 100                                                              60
                                                                                                 40 Carbon Steel (HB200)
                            10 20 30 40 50
                                                           Diameter mm                                                                     v=100m, f=0.25mm/rev
                                                                                                 20

                            Recommended Coolant Pressure and Volume >50 mm                             50 100 150 200 250 300 350
                                                                                                                                                      Diameter mm

                            Coolant Pressure                                            Coolant  Machine Thrust Force
                            Kgf/cm2                                                     Volume
                                                                                        L/min    N
                            45
                                                                                        1800     7000

                            40 1600                                                              6000  Alloy Steel (HB300)
                                                                                                       v=100m/min, f=0.25mm/rev
                            35 1400
                                                                                                 5000
                            30 1200
                                                                                                 4000                            Carbon Steel (HB200)
                            25 1000                                                              3000                            v=100m, f=0.25mm/rev
                                                                                                 2000
                            20 800
                            15 600                                                               1000
                            10 400

                             5 250

                            50 100 150 200 250 300 350                                                 50 100 150 200 250 300 350
                                                                           Diameter mm                                                                 Diameter mm

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