Page 32 - HOLE MAKING CATALOG p311-382
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USER GUIDE
REAMERS

                      Material No.
                                                         Feed [mm/rev]
                                                                 Rake [ ° ]
                                                                         Carbide
                                                                                 Coated
                                                                                     Carbide
                                                                                             Cermet
                                                                                                        PCD
                                                                                                                 CBN
                                                                                                                          Feed [mm/rev]
                                                                                                                                  Rake [ ° ]
                                                                                                                                           Carbide
                                                                                                                                                    Coated
                                                                                                                                                       Carbide
                                                                                                                                                                Cermet
                                                                                                                                                                          PCD
                                                                                                                                                                                   CBN
H-REAM Cutting Conditions

The cutting conditions in the table below should be used to start a new application.
Optimal conditions for a specific application should be evaluated by examining
the results and changing the machining conditions accordingly.

                                  Lead A=15°/3° L3 (reaming allowance = 0.1-0.3)    Lead B=30°/3° L1.3 (reaming allowance = 0.1-0.3)
                                                        Cutting Speed Vc [m/min]                         Cutting Speed Vc [m/min]

           Material

           Non-alloy steel

1-5 and cast steel,               0.1-0.4 6 40-60 60-80 110-160                     0.1-0.3 6 60-80 80-120 110-160

           free cutting steel

           Low alloy and cast

6-9 steel (less than 5% 0.1-0.4 6 20-40 40-60 110-160                               0.1-0.3 6 60-80 80-120 110-160

           of alloying elements)

           High alloyed

10-11 steel, cast steel 0.1-0.4 6 20-40 20-60 20-60                                 0.1-0.3 6 40-60 40-80 40-80

           and tool steel

12-13      Stainless steel        0.1-0.3 12 20-40 40-60 40-60                      0.1-0.2 12 40-60 60-80 60-80
           and cast steel

15-16 Grey cast iron (GG) 0.1-0.3 0/6 40-60 60-100                                  0.1-0.3 0/6 60-80 80-120

17-18      Nodular cast           0.1-0.3 0/6 40-60 60-100               Please     0.1-0.3  0/6  60-80  80-120             Please
           iron (GGG)                                                     ask                                                ask

19-20 Malleable cast iron 0.1-0.3 0/6 40-60 60-100                                  0.1-0.3 0/6 60-80 80-120

21-22      Aluminum                                                                 0.1-0.3 12 160-200
           wrought alloy

23-25      Aluminum                                              Please             0.1-0.3 12 160-200              Please
           -cast, alloyed                                         ask                                                ask

26-28 Copper alloys                                                                 0.1-0.2 0 80-100

29-30 Non-metallic                                                                  0.1-0.3 0 10-70

                                  Lead D=30°/3° L0.6 (reaming allowance = 0.1-0.2)           Lead C=75°/3° L0.55 (reaming
                                                         Cutting Speed Vc [m/min]                  allowance = 0.2-0.4)
                                                                                                        Cutting Speed Vc [m/min]
Material No.
                                  Feed [mm/rev]Material
                                           Rake [ ° ]
                                                    Carbide
                                                            Coated
                                                                Carbide
                                                                         Cermet
                                                                                   PCD
                                                                                            CBN
                                                                                                      Feed [mm/rev]
                                                                                                               Rake [ ° ]
                                                                                                                       Carbide
                                                                                                                                Coated
                                                                                                                                   Carbide
                                                                                                                                          Cermet
                                                                                                                                                    PCD
                                                                                                                                                             CBN

           Non-alloy steel

1-5 and cast steel,               0.05-0.2 6 60-80 80-120 110-160

           free cutting steel

           Low alloy and cast

6-9 steel (less than 5% 0.05-0.2 6 60-80 80-120 110-160

           of alloying elements)

           High alloyed steel,

10-11 cast steel and tool 0.05-0.2 6 40-60 40-80 40-80

           steel and tool steel

12-13      Stainless steel        0.05-0.2 12 40-60 60-80 60-80
           and cast steel

15-16 Grey cast iron (GG) 0.05-0.2 0/6 60-80 80-120

17-18      Nodular cast           0.05-0.2 0/6 60-80 80-120                Please                                            Please
           iron (GGG)                                                       ask                                               ask

19-20 Malleable cast iron 0.05-0.2 0/6 60-80 80-120                                                                 Please
                                                                                                                     ask
21-22      Aluminum               0.05-0.2 12 110-200                               0.15-0.3 12 150-250
           wrought alloy

23-25      Aluminum               0.05-0.2 12 180-200              Please           0.15-0.3 12 150-250
           -cast, alloyed                                           ask

26-28 Copper alloys               0.05-0.2 0 80-100

29-30 Non-metallic

342 ISCAR
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