Page 86 - Aluminum_Machining_catalog_2023

W1 Rd°
INDEXABLE MILLING INSERTS
HM90 APCR 2206..R-P
Super Positive Inserts
with a Polished Rake for lNSL
Machining Aluminum APMX
S RE

Dimensions Tough 1 Hard Recommended
Machining Data

IC28 IC08 ap fz
Designation W1 RE APMX INSL S (mm) (mm/t)
HM90 APCR 220605R-P 13.90 0.50 22.00 30.50 6.90 • • 0.90-22.00 0.07-0.30
HM90 APCR 220608R-P 13.72 0.80 22.00 29.70 6.90 • • 1.20-22.00 0.07-0.30
HM90 APCR 220616R-P 13.72 1.60 22.00 29.70 6.90 • • 2.00-22.00 0.07-0.30
HM90 APCR 220620R-P 13.72 2.00 22.00 29.70 6.60 • 2.40-22.00 0.07-0.30
HM90 APCR 220623R-P 13.72 2.30 22.00 29.70 6.60 • • 2.70-22.00 0.07-0.30
HM90 APCR 220632R-P 13.72 3.20 22.00 29.40 6.60 • • 3.60-22.00 0.07-0.30
HM90 APCR 220640R-P 13.72 4.00 22.00 29.00 6.60 • • 4.40-22.00 0.07-0.30
HM90 APCR 220650R-P 13.72 5.00 22.00 28.20 6.10 • • 5.40-22.00 0.07-0.30
HM90 APCR 220664R-P 13.72 6.40 22.00 26.80 6.00 • • 6.80-22.00 0.07-0.30

HM390 TDCR 1505 IC
Triangular Inserts with 3 Rd°
Helical Cutting Edges for APMX INSL
90° Shoulder Accuracy

S BS RE
Recommended
Dimensions Tough 1 Hard
Machining Data

ap
fz
Designation INSL IC S APMX RE BS IC28 IC4 (mm) (mm/t)
HM390 TDCR 150502PDFR-P 16.80 11.40 6.00 13.00 0.20 2.40 • 0.60-13.00 0.08-0.20
HM390 TDCR 150504PDFR-P 16.80 11.40 6.00 13.00 0.40 2.35 • 0.80-13.00 0.08-0.20
HM390 TDCR 1505PDFR-P 16.70 11.40 6.00 13.00 0.80 1.60 • • 1.20-13.00 0.08-0.20
HM390 TDCR 150520PDFR-P 16.00 11.40 6.00 13.00 2.00 1.00 • 2.40-13.00 0.08-0.20
HM390 TDCR 150532PDFR-P (1) 15.00 11.40 6.00 13.00 3.20 0.50 • 3.60-13.00 0.08-0.20
HM390 TDCR 150540PDFR-P (1) 14.00 11.40 6.00 13.00 4.00 0.70 • 4.40-13.00 0.08-0.20
HM390 TDCR 150508 FW-P (2) 17.10 11.40 6.40 13.00 0.80 2.30 • 1.20-13.00 0.08-0.22
HM390 TDCR 150532 FW-P (3) 17.10 11.40 6.40 13.00 3.20 0.50 • 3.60-13.00 0.08-0.22
• Peripherally ground flank, super positive polished rake formilling aluminum, titanium and magnesium
(1) Tools should be modified by rounding the insert pocket corners to 2.0 mm
(2) Insert with serrated cutting edge
(3) Tools should be modified by rounding the insert pocket corners to 2.0 mm Insert with serrated cutting edge

Table - Average Cutting Data for HM390 TDCR 1505... FW-P Inserts
Workpiece Material
Typical Representative
ISO Class DIN/ISO 513 Material No. Hardness AISI/SAE/ Carbide Grade Cutting D.O.C. Feed Coolant
Max.
Speed
Fz
HB
Condition
Material
3.0255
1000
21 aluminum-wrought alloys not hardenable 60 HB ASTM DIN W.-Nr. Vc [m/min] Ap [mm] [mm/tooth]
480-640
22 hardenable 100 HB 7050 3.4345 400-560
Aluminum-cast,
23 not hardenable 75 HB A360.2 3.2383 480-640
alloyed <12% Si
N 24 Aluminum-cast, alloyed hardenable 90 HB 4218B 3.2371 IC28 400-560 13 0.08-0.22 wet
Aluminum-cast,
25 high temperature 130 HB A390.0 EN AB-48100** 240-320
alloyed >12% Si
26 Copper alloys >1% Pb free cutting 110 HB C 93800 2.1182 240-320
27 brass 90 HB C 86500 2.0592 240-320
28 Copper alloys electrolytic copper 100 HB C 63000 2.0966 160-240
* ISCAR material group in accordance with VDI 3323 standard
** Euro norm
For machining in unstable conditions, the recommended cutting data should be reduced by 20-30%

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