Page 111 - HOLE MAKING CATALOG p185-310
P. 111

USER GUIDE                                                   GUNDRILLS

  Drill Penetration Instructions on Horizontal                          Pressure and Coolant Flow Rate for SUMOGUN
  Milling and Lathe machines
   Note: The following procedure (1-4) is recommended for               Bar l/min
   up to 400 mm hole depths using MNSNT ...-400... drill.
1	 Drill a pilot hole 0.5xD deep with a short drill in                  120 300
   the same diameter as of the SUMOGUN drill.                           110 275
2	 Enter the pre-hole at slow speed, feed and 50                        100 250
   RPM until 1-2 mm before reaching the bottom.
3	 Activate the cooling system and increase rotation speed               90 225
   to recommended drilling speed, maintain for 2-3 seconds,              80 200
   then continue at recommended drilling feed. No pecking                70 175
   is required. Apply maximum possible coolant flow rate.                60 150
4	 After having reached the required depth, reduce                       50 125
   speed to 50-100 RPM while exiting from the hole.                      40 100
                                                                         30 75
     1 Pre-hole 1xD deep for centering                                   20 50
                                                                         10 25
                                                                1xD
                                                                                 Ø10 12 14 16 18 20 22 24 26 mm
     2 Slow rotation and feed while entering to the pre-hole
                                                                        SUMOGUN DrillinSgUMRaOnGgUeN Drilling RangeDrillingDDriiallimngetDeirameter
                                                                   1xD
                                                                        Q l/min  P bar
     3 Maintain for 2-3 seconds and activate the cooling system
                                                                                        GUNDRILL Machines
                                                                                        Milling and Turning Machines

                                                                        Gundrill Lubrication and Cooling

                                                                        The best performance is obtained by using oil.
                                                                        On equipment that uses water-soluble fluids (i.e.
                                                                        machining centers and CNC machines) a concentration
                                                                        between 10% and 15% is recommended.

                                                                          Guidelines for Optimal Gundrill Performance

                                                                        •	 Coolant pressure and flow
                                                                        •	 It is recommended to use a strong coolant flow for

                                                                           efficient chip flushing and cooling of the cutting edge
                                                                        •	 Filtration: It is recommended to use a filter under 20 µm.
                                                                        •	 Note: Improper filtration may result in interrupted flow of

                                                                           the lubricating oil. This creates a sticky surface on the
                                                                           bearing pads and leads to premature wear of the tool
                                                                           and overloading the coolant pump and spindle seals.
                                                                        •	 The coolant temperature should be between 20 and 22º C.

                                                                           Note: Above 50º C the viscosity of the coolant is reduced by 50% and

                                                                           becomes ineffective.

                                                         1xD

4 Continue drilling at recommended cutting conditions

SUMOGUN

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