Page 119 - HOLE MAKING CATALOG p185-310
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USER GUIDE   GUNDRILLS

Standard Gundrill Length Calculations

          H                                           Example
D                                                     Drilling of a ø10x500 depth hole on a gundrill machine with
                                                      ø25x70 mm driver code No. 57 (See page 302)
NW           Ls               BF       LA             D=10 W=500 LA=70 B=250 (or per experience)
                                                      L=N+W+B+F+LA
                        L                             L=(35-10)+500+250+13+70=858 (OAL)
                                                      Ls=N+W+B=770 (flute length)

Standard Gundrill Carbide Head Length                 Ordering Code
                                                      For example:
                              H                       D and Ls are available as standard
                                                      STGD-10000-0858-57-IC08
                       D                                                                                                  Head Length
                                                               Diameter Range                                                    20
D= Cutting diameter                                                 2.50-3.80                                                    23
H= Carbide length                                                   3.80-4.05                                                    25
N= Regrinding area = H-D                                            4.05-5.05                                                    30
W= Hole depth                                                       5.05-6.55                                                    35
B= Chip evacuation area = For typical                              6.55-11.05                                                    40
                                                                                                                                 45
        gundrill machines, 250 mm                                 11.05-18.35                                                    50
= For machining centers, 2xD (minimum 15 mm)                      18.35-21.35                                                    55
F= 10 mm.                                                         21.35-23.35                                                    65
LA = Driver length                                                23.35-26.35
LS = Flute length                                                 26.35-32.00
L= Overall length
                                                      Note: regrindable length=H-D

Pressure and Coolant Flow Rate for Gundrills

                 Bar L/min

                 120                                        L/D>100 Q  120
                 110                                  L/D<100          110
                 100                                                   100
                 90        P                                L/D>100    90
                                                            L/D<100    80
                    80                                                 70
                    70                                                 60
                    60                                                 50
                    50                                                 40
                    40                                                 30
                    30                                                 20
                    20                                                 10
                    10

                    Ø 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 40 mm
                                                                                                       Drilling Diameter

Q l/min      P bar

Gundrill Lubrication and Cooling                         Guidelines for Optimal Gundrill Performance
The best performance is obtained by using oil.        •	 It is recommended to use a strong coolant flow for
On equipment that uses water-soluble fluids (i.e.
machining centers and CNC machines), a concentration     efficient chip flushing and cooling of the cutting edge
between 10% and 15% is recommended.                   •	 It is recommended to use a filter under 20 µm
                                                      •	 Note: Improper filtration may result in interrupted flow

                                                         of lubricating oil. This creates a sticky surface on the
                                                         bearing pads and leads to premature wear of the tool
                                                         and overloading the coolant pump and spindle seals
                                                      •	 The coolant temperature should be between 20 and 22º C.

                                                         Note: Above 50º C the viscosity of the coolant is reduced by 50% and

                                                         becomes ineffective.

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