Page 93 - TURNING CATALOG p635-848
P. 93

Incorrect Thread Profile                                Cause                                    USER GUIDE         THREADING

                             •	 Unsuitable threading profile                                   Solution
                             •	 Incorrect center height               •	 Adjust to correct tool, anvil, and insert
                             •	 Incorrect pitch in the program        •	 Adjust center height
                                                                      •	 Change the program

Broken Nose During 1st Pass  •	 Cutting edge too cold                 •	 Reduce RPM
                             •	 Depth of cut too large                •	 Reduce depth of cut/Increase
                             •	 Wrong grade
                             •	 Wrong turned dia. prior to threading     number of infeed passes
                             •	 Incorrect center height               •	 Use tougher grade
                             •	 Infeed depth too shallow              •	 Check turned dia.
                             •	 Wrong inclination anvil               •	 Adjust center height
                             •	 Tool overhang tool long               •	 Change depth of cut
                                                                      •	 Reselect anvil
                                                                      •	 Reduce tool overhang /

                                                                         Use Anti-vibration bar

Poor Surface Finish          •	 Wrong cutting speed                   •	 Increase/reduce RPM
                             •	 Excessive heat in cutting zone        •	 Reduce depth of cut
                             •	 Poor chip control                     •	 Modify flank infeed
                             •	 Inadequate coolant supply             •	 Apply coolant
                             •	 Wrong inclination anvil               •	 Reselect anvil
                             •	 Tool overhang too long                •	 Reduce tool overhang
                             •	 Incorrect center height               •	 Check center height

Poor Chip Control            •	 Excessive heat in cutting zone        •	 Reduce RPM /change depth
                             •	 Wrong grade                              of cut /check turned dia.
                             •	 Inadequate coolant supply
                             •	 Wrong turned dia. prior to threading  •	 Use coated grade /check turned
                             •	 Incorrect method of infeed               dia./use M/B-Type inserts

                                                                      •	 Apply coolant
                                                                      •	 Check turned dia.
                                                                      •	 Modify flank infeed 3-5°

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