Page 28 - Solid_Brochure_2021

Page 28 - Solid_Brochure_2021_INCH

P. 28

Slotting
Recommendations
Material Group No.
Feed (IPT) per Cutting Diameter (inch)
Cutting Speed
Vc (SFM)
Axial
Slotting
ISO
Condition
Material
1/8 3/16 1/4 5/16 3/8 7/16 1/2
1
ap max
1xD
125 .001 .001 .001 .001 .001 .001 .002 .002 .003 0.004
Annealed
<0.25% C
1
2
Annealed
590-680
190 .001 .001 .001 .001 .001 .001 .002 .002 .003 0.004
1xD
≥0.25% C
Quenched and
Non-alloy steel
475-650
3
<0.55% C
250 .001 .001 .001 .001 .001 .001 .002 .002 .003 0.004
1xD
and cast steel,
tempered
220 .001 .001 .001 .001 .001 .001 .002 .002 .003 0.004
Annealed
4
475-650
1xD
free cutting steel
Quenched and
≥0.55% C
420-530
5
1xD
300 .001 .001 .001 .001 .001 .001 .002 .002 .003 0.004
tempered
6
475-650
200 .001 .001 .001 .001 .001 .001 .002 .002 .003 0.004
1xD
Annealed
Low alloy and cast steel
P
1xD
355-530
275 .001 .001 .001 .001 .001 .001 .002 .002 .003 0.004
7
(less than 5% of
Quenched and
380-530
1xD
300 .001 .001 .001 .001 .001 .001 .002 .002 .003 0.004
8
tempered
alloying elements)
415-530
9
1xD
350 .001 .001 .001 .001 .001 .001 .002 .002 .003 0.004
10
1xD
Annealed
380-530
200 .001 .001 .001 .001 .001 .001 .001 .001 .002 0.003
High alloyed steel, cast
11
200-360
steel and tool steel
325 .001 .001 .001 .001 .001 .001 .001 .001 .002 0.003
1xD
tempered
1xD
Ferritic/martensitic
12
200 .001 .001 .001 .001 .002 .002 .002 .003 .003 0.004
230-475
Stainless steel and cast steel
1xD
Martensitic
240 .001 .001 .001 .001 .002 .002 .002 .003 .003 0.004
13
175-440
180 .001 .001 .001 .001 .001 .002 .002 .002 .003 0.004
175-360
1xD
M
Austenitic, duplex
14 Stainless steel and cast steel
Ferritic / pearlitic
15
1xD
180 .001 .001 .002 .002 .003 .003 .004 .005 .006 0.008
235-740
Gray cast iron (GG)
1xD
Pearlitic / martensitic
260 .001 .001 .002 .002 .003 .003 .004 .005 .006 0.008
380-700
16
1xD
160 .001 .001 .001 .001 .001 .001 .002 .002 .003 0.004
17
Ferritic
440-800
K
Nodular cast iron (GGG)
Pearlitic
18
440-800
1xD
250 .001 .001 .001 .001 .001 .001 .002 .002 .003 0.004
1xD
130 .001 .001 .001 .001 .001 .001 .002 .002 .003 0.004
19
440-800
Ferritic
Malleable cast iron
Pearlitic
415-710
1xD
230 .001 .001 .001 .001 .001 .001 .002 .002 .003 0.004
20
31
Annealed
200 .001 .001 .001 .001 .001 .001 .002 .002 .003 0.004
60-120
1xD
Fe based
280 .001 .001 .001 .001 .001 .001 .002 .002 .003 0.004
32
Hardened
1xD
60-90
High temperature
33
60-90
1xD
Annealed
250 .001 .001 .001 .001 .001 .001 .002 .002 .003 0.004
alloys
Ni or Co
Hardened
60-90
350 .001 .001 .001 .001 .001 .001 .002 .002 .003 0.004
1xD
34
S
based
35
60-90
Cast
1xD
320 .001 .001 .001 .001 .001 .001 .002 .002 .003 0.004
90-235
190 .001 .001 .001 .001 .002 .002 .003 .003 .003 0.004
36
1xD
Pure
Alpha+Beta alloys,
Titanium alloys
37
1xD
310 .001 .001 .001 .001 .001 .001 .002 .002 .003 0.004
80-235
hardened
Roughing
Recommendations
Radial Profiling
Material Group No.
Cutting Speed
Hardness HB
Vc (SFM)
ISO
Material
5/8
7/16
3/4
5/16
1/4
1
1/2
Condition
3/8
1/8
ae
ap
<0.25% C
985-1000 125
.001
Annealed
1
.001
.003
.001
.002
.003
.002
.001
1.5xD
.75xD-
≥0.25% C
.001
.005
.002
Annealed
.001
.003
.004
.001
2
.25xD-.4xD
.002
.001
.003
785-850 190
Non-alloy
1.5xD
steel and
Quenched
.75xD-
.002
.001
3
.003
630-810 250
.25xD-.4xD
.003
<0.55% C
.001
.004
.005
.001
.002
.001
cast steel,
and tempered
1.5xD
free cutting
.75xD-
.001
Annealed
630-810 220
.003
.001
.001
.002
.005
.001
.002
.004
.003
4
.25xD-.4xD
steel
1.5xD
≥0.55% C
.75xD-
Quenched
.25xD-.4xD
.001
.005
.003
.001
.001
.002
5
.004
560-660 300
.002
.003
.001
1.5xD
and tempered
.75xD-
6
.003
.25xD-.4xD
Annealed
.001
.002
.004
.001
630-810 200
.002
.005
.003
.001
.001
1.5xD
.75xD-
Low alloy and cast steel
.003
.002
470-660 275 .0006 .001
.002
P 7
.001
.002
.25xD-.4xD
.004
.001
.005
1.5xD
(less than 5% of
Quenched
.75xD-
.002
.002
.001
.003
.001
.002
.005
8
500-660 300 .0006 .001
.25xD-.4xD
.004
alloying elements)
1.5xD
and tempered
.75xD-
.005
9
550-660 350 .0006 .001
.003
.001
.002
.001
.002
.004
.25xD-.4xD
.002
1.5xD
.75xD-
.001
.25xD-.4xD
500-660 200 .0004 .0007 .001
Annealed
.001
.001
10
.002
.002
.003
.003
1.5xD
High alloyed steel, cast
Quenched
.75xD-
steel and tool steel
.001
.002
.003
.001
.25xD-.4xD
.002
11
270-450 325 .0004 .0007 .001
.001
.003
and tempered
1.5xD
Ferritic/
.75xD-
.002
12
.25xD-.4xD
.001
310-590 200 .0007 .001
.002
.004
.006
.003
.002
.004
Stainless steel
martensitic
1.5xD
and cast steel
.75xD-
.002
.004
.004
.25xD-.4xD
.006
.001
.002
.003
235-550 240 .0007 .001
Martensitic
13
.002
1.5xD
Austenitic,
Stainless steel
.75xD-
.002
.001
M 14
.002
.004
.25xD-.4xD
.003
235-450 180 .0005 .0007 .001
.002
.001
duplex
1.5xD
and cast steel
.75xD-
.25xD-.4xD
.001
.003
.008
.004
.002
310-925 180
.003
.001
.005
15
.006
.001
1.5xD
pearlitic
Gray cast iron (GG)
Pearlitic /
.75xD-
.004
.003
.006
.008
.25xD-.4xD
.003
.002
.001
.001
.003
500-875 260
.001
16
1.5xD
martensitic
.75xD-
.003
.001
.004
.002
.002
17
.002
.005
.003
590-1000 160 .0006 .001
.25xD-.4xD
Ferritic
1.5xD
K
Nodular cast iron (GGG)
.75xD-
.004
.25xD-.4xD
.001
18
.003
590-1000 250 .0006 .001
.005
Pearlitic
.002
.001
.002
.002
1.5xD
.75xD-
19
.004
.005
.002
.002
.002
.25xD-.4xD
.003
Ferritic
590-1000 130 .0006 .001
.001
.001
1.5xD
Malleable cast iron
.75xD-
Pearlitic
.002
.003
.25xD-.4xD
550-890 230 .0006 .001
.002
.002
20
.001
.004
.005
.001
1.5xD
.75xD-
.002
Annealed
.003
200 .0007 .001
.001
.004
.002
.003
31
.001
.25xD-.4xD
.005
80-150
1.5xD
Fe based
.75xD-
280 .0007 .001
.004
80-115
.001
.001
.002
.25xD-.4xD
.002
.003
32
.005
Hardened
.003
1.5xD
High
.75xD-
.002
temperature
.004
.001
.005
.002
.003
.25xD-.4xD
.001
.003
Annealed
33
80-115
250 .0007 .001
1.5xD
alloys
Ni or Co
.75xD-
80-115
.005
.001
.003
.25xD-.4xD
.003
.002
Hardened
350 .0007 .001
.004
34
.002
.001
S
based
1.5xD
.75xD-
.001
Cast
.005
.25xD-.4xD
.002
320 .0007 .001
.003
80-115
.004
.002
.001
.003
35
1.5xD
.75xD-
.001
.002
.002
36
.003
.25xD-.4xD
120-295 190 .0006 .001
.001
.002
.004
.002
Pure
1.5xD
Alpha+Beta
Titanium alloys
.75xD-
.002
.002
alloys,
110-220 310 .0006 .001
.002
.001
.002
.25xD-.4xD
.004
.003
37
.001
1.5xD
hardened
55
.75xD-
.02xD
38
0.001 0.001 0.001 0.001 0.002 0.002 0.003 0.003 0.004 0.005
110-210
Hardened
1.5xD
Hardened steel
60
.75xD-
110-145
.02xD
39
0.001 0.001 0.001 0.001 0.002 0.002 0.003 0.003 0.004 0.005
Hardened
1.5xD
HRC
H
.75xD-
40 Chilled cast iron
.02xD
250-320 400 0.001 0.001 0.001 0.001 0.002 0.002 0.003 0.003 0.004 0.005
Cast
1.5xD
.75xD-
55
41 Cast iron
0.001 0.001 0.001 0.001 0.002 0.002 0.003 0.003 0.004 0.005
Hardened
110-210
.02xD
HRC
1.5xD
Semi-Finish and Finishing Ferritic / Quenched and HRC 740-800 3/16 Hardness HB Feed (IPT) per Cutting Diameter (inch) .004 5/8 .005 3/4 .75xD- .25xD-.4xD
Radial
Material Group No. Cutting Speed Recommendations Hardness HB Feed (IPT) per Cutting Diameter (inch) Profiling
ISO Material Condition Vc (SFM) 1/8 3/16 1/4 5/16 3/8 7/16 1/2 5/8 3/4 1 ap ae
1 <0.25% C Annealed 1230 125 .0005 .0008 .001 .001 .001 .001 .002 .002 .002 .003 1xD .05xD
2 ≥0.25% C Annealed 1015 190 .0005 .0008 .001 .001 .001 .001 .002 .002 .002 .003 1xD .05xD
Non-alloy Quenched
3 steel and cast <0.55% C and 900 250 .0005 .0008 .001 .001 .001 .001 .002 .002 .002 .003 1xD .05xD
steel, free tempered
4 cutting steel Annealed 900 220 .0005 .0008 .001 .001 .001 .001 .002 .002 .002 .003 1xD .05xD
≥0.55% C Quenched
5 760 300 .0005 .0008 .001 .001 .001 .001 .002 .002 .002 .003 1xD .05xD
& tempered
6 Annealed 900 200 .0005 .0008 .001 .001 .001 .001 .002 .002 .002 .003 1xD .05xD
Quenched
P 7 Low alloy & cast steel & tempered 710 275 .0005 .0007 .001 .001 .001 .001 .002 .002 .003 .004 1xD .05xD
(less than 5% of Quenched
8 730 300 .0005 .0007 .001 .001 .001 .001 .002 .002 .003 .004 1xD .05xD
alloying elements) & tempered
Quenched
9 760 350 .0005 .0007 .001 .001 .001 .001 .002 .002 .003 .004 1xD .05xD
& tempered
10 Annealed 730 200 .0003 .0004 .0005 .0006 .0008 .0009 .001 .001 .001 .002 1xD .05xD
High alloyed steel,
11 cast steel and tool steel Quenched 450 325 .0003 .0004 .0005 .0006 .0008 .0009 .001 .001 .001 .002 1xD .05xD
& tempered
Ferritic/
12 570 200 .0004 .0007 .001 .001 .001 .001 .002 .002 .003 .003 1xD .05xD
Stainless steel and cast steel martensitic
13 Martensitic 490 240 .0004 .0007 .001 .001 .001 .001 .002 .002 .003 .003 1xD .05xD
Austenitic,
M 14 Stainless steel and cast steel 425 180 .0004 .0005 .0007 .001 .001 .001 .001 .001 .002 .003 1xD .05xD
duplex
Ferritic /
15 780 180 .001 .001 .002 .002 .003 .003 .003 .004 .005 .007 1xD .05xD
pearlitic
Grey cast iron (GG) Pearlitic/
16 870 260 .001 .001 .002 .002 .003 .003 .003 .004 .005 .007 1xD .05xD
K 17 martensitic 990 160 .0004 .0006 .0008 .001 .001 .001 .001 .002 .002 .003 1xD .05xD
Ferritic
18 Nodular cast iron (GGG) Pearlitic 990 250 .0004 .0006 .0008 .001 .001 .001 .001 .002 .002 .003 1xD .05xD
19 Malleable cast iron Ferritic 990 130 .0004 .0006 .0008 .001 .001 .001 .001 .002 .002 .003 1xD .05xD
20 Pearlitic 900 230 .0004 .0006 .0008 .001 .001 .001 .001 .002 .002 .003 1xD .05xD
31 Annealed 145 200 .0003 .0004 0.006 .0007 .0008 .001 .001 .001 .002 .002 1xD .05xD
32 High temp. Fe based Hardened 120 280 .0003 .0004 0.006 .0007 .0008 .001 .001 .001 .002 .002 1xD .05xD
33 Annealed 120 250 .0003 .0004 0.006 .0007 .0008 .001 .001 .001 .002 .002 1xD .05xD
34 alloys Ni or Co based Hardened 120 350 .0003 .0004 0.006 .0007 .0008 .001 .001 .001 .002 .002 1xD .05xD
S 35 Cast 120 320 .0003 .0004 0.006 .0007 .0008 .001 .001 .001 .002 .002 1xD .05xD
36 Pure 260 190 .0003 .0004 0.006 .0007 .001 .001 .001 .001 .002 .002 1xD .05xD
Titanium alloys Alpha+Beta
37 alloys, 250 310 .0003 .0004 0.006 .0007 .001 .001 .001 .001 .002 .002 1xD .05xD
hardened
38 Hardened Steel Hardened 110-210 55 HRC .0003 .0004 0.006 .0007 .0008 .001 .001 .001 .002 .002 1xD .02xD
39 Hardened 110-145 60 HRC .0003 .0004 0.006 .0007 .0008 .001 .001 .001 .002 .002 1xD .02xD
H 40 Chilled Cast Iron Cast 250-320 400 .0003 .0004 0.006 .0007 .0008 .001 .001 .001 .002 .002 1xD .02xD
41 Cast Iron Hardened 110-210 55 HRC .0003 .0004 0.006 .0007 .0008 .001 .001 .001 .002 .002 1xD .02xD
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