Page 24 - Solid_Brochure_2021_INCH
P. 24
Slotting
Slotting
Recommendations
Cutting Diameter Feed (IPT)
Axial
Cutting Speed
Hardness HB
Material No.
(Vc) SFM
ISO
Condition
5/16
1/2
3/8
3/4
5/8
Material
1
3/16
7/16
1/8
1/4
ap max
125 .0003 .0004 .0006 .0007 .0009 .0010 .0012 .0015 .0018 .0024
Non-alloy
1
740-800
Annealed
1xD
1xD
2
590-680
190 .0003 .0004 .0006 .0007 .0009 .0010 .0012 .0015 .0018 .0024
<.25%C
steel and
Annealed
cast steel,
250 .0003 .0004 .0006 .0007 .0009 .0010 .0012 .0015 .0018 .0024
475-650
3
1xD
Quench and tempered
220 .0003 .0004 .0006 .0007 .0009 .0010 .0012 .0015 .0018 .0024
1xD
475-650
Annealed
free cutting >=.55%C
4
>=.55%C
Quenched & tempered
420-530
steel
1xD
300 .0003 .0004 .0006 .0007 .0009 .0010 .0012 .0015 .0018 .0024
5
200 .0003 .0004 .0006 .0007 .0009 .0010 .0012 .0015 .0018 .0024
6
Annealed
1xD
475-650
Low alloy & cast
275 .0003 .0004 .0006 .0007 .0009 .0010 .0012 .0015 .0018 .0024
355-530
7
1xD
Quenched & tempered
P
steel (less than 5% of
300 .0003 .0004 .0006 .0007 .0009 .0010 .0012 .0015 .0018 .0024
alloying elements)
8
Quenched & tempered
380-530
1xD
415-530
Quenched & tempered
350 .0003 .0004 .0006 .0007 .0009 .0010 .0012 .0015 .0018 .0024
9
1xD
Annealed
200 .0003 .0004 .0006 .0007 .0009 .0010 .0012 .0015 .0018 .0024
10 High alloyed steel,
1xD
380-530
11
200-360
325 .0003 .0004 .0006 .0007 .0009 .0010 .0012 .0015 .0018 .0024
1xD
Quenched & tempered
cast steel and tool steel
1xD
200 .0003 .0004 .0006 .0007 .0009 .0020 .0012 .0015 .0018 .0024
12 Stainless steel
230-475
Ferritic/martensitic
and cast steel
175-440
13
240 .0003 .0004 .0006 .0007 .0009 .0020 .0012 .0015 .0018 .0024
1xD
Martensitic
Stainless steel
180 .0003 .0004 .0006 .0007 .0009 .0020 .0012 .0015 .0018 .0024
Austenitic
175-360
M
14
1xD
and cast steel
180 .0003 .0004 .0006 .0007 .0009 .0030 .0012 .0015 .0018 .0024
15
235-740
1xD
Grey cast iron (GG)
260 .0003 .0004 .0006 .0007 .0009 .0030 .0012 .0015 .0018 .0024
380-700
1xD
Pearlitic/martensitic
16
Ferritic
17
1xD
440-800
160 .0003 .0004 .0006 .0007 .0009 .0010 .0012 .0015 .0018 .0024
K
Nodular cast iron (GGG)
1xD
Pearlitic
250 .0003 .0004 .0006 .0007 .0009 .0010 .0012 .0015 .0018 .0024
440-800
18
19
130 .0003 .0004 .0006 .0007 .0009 .0010 .0012 .0015 .0018 .0024
Ferritic
440-800
1xD
Malleable cast iron
1xD
230 .0003 .0004 .0006 .0007 .0009 .0010 .0012 .0015 .0018 .0024
415-710
Pearlitic
20
31
200 .0003 .0004 .0006 .0007 .0009 .0010 .0012 .0015 .0018 .0024
Annealed
60-120
1xD
Fe based
60-90
280 .0003 .0004 .0006 .0007 .0009 .0010 .0012 .0015 .0018 .0024
1xD
32
Cured
High temp.
250 .0003 .0004 .0006 .0007 .0009 .0010 .0012 .0015 .0018 .0024
33
60-90
Annealed
1xD
alloys
Ni or Co
34
1xD
60-90
Cured
350 .0003 .0004 .0006 .0007 .0009 .0010 .0012 .0015 .0018 .0024
S
based
320 .0003 .0004 .0006 .0007 .0009 .0010 .0012 .0015 .0018 .0024
1xD
60-90
Cast
35
1xD
Pure
90-235
36
310 .0003 .0004 .0006 .0007 .0009 .0020 .0012 .0015 .0018 .0024
Titanium Ti alloys
310 .0003 .0004 .0006 .0007 .0009 .0010 .0012 .0015 .0018 .0024
80-235
Alpha+beta alloys cured
37
1xD
Roughing
Recommendations
Cutting Diameter Feed (IPT)
Profiling Radial
Cutting Speed
Material No.
(Vc) SFM
ISO
1
7/16
1/2
3/8
3/16
Material
1/4
5/8
3/4
1/8
5/16
Condition
ae
ap
985-
1
125
Annealed
<.25%C
.002
.4xD
.0004
.0006 .0008
1000
.001
.0014
.0024 .0031
.0012
1.5xD
.0016
785-
.00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026- .75xD- .25xD-
2
Non-alloy >=.25%C Annealed
190
.0016
.0014
.0004
850
.4xD
.0006 .0008
.0024 .0031
.0012
.002
.001
1.5xD
steel
Quench
.00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026- .75xD- .25xD-
and cast
630-
250
3
<.55%C
and
.0012
.4xD
810
.0006 .0008
.0024 .0031
1.5xD
.002
.0014
.0004
.0016
steel, free
.001
tempered
cutting
630-
.00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026- .75xD- .25xD-
steel
220
4
.001
.0004
.4xD
.0012
.0006 .0008
810
.0014
.0016
.0024 .0031
1.5xD
.002
560-
.00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026- .75xD- .25xD-
Quenched
300
5
>=.55%C
.0024 .0031
.0016
.002
1.5xD
.0014
.0004
.001
660
.4xD
& tempered
.0012
.0006 .0008
630-
.00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026- .75xD- .25xD-
6
Annealed
200
.4xD
.0014
1.5xD
.001
.0024 .0031
.0006 .0008
.002
.0016
810
.0012
.0004
P
.00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026- .75xD- .25xD-
470-
Quenched
Low alloy & cast
275
7
.0016
1.5xD
.0004
.001
.0012
.0024 .0031
.0006 .0008
.0014
.002
660
& tempered
.4xD
steel (less than 5%
Quenched
500-
.00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026- .75xD- .25xD-
300
of alloying elements)
8
.0004
.0016
.0012
.4xD
& tempered
.002
660
.0024 .0031
.0014
1.5xD
.0006 .0008
.001
.00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026- .75xD- .25xD-
550-
Quenched
9
350
660
.002
.0024 .0031
.0012
.0006 .0008
1.5xD
& tempered
.0014
.4xD
.0004
.0016
.001
.00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026- .75xD- .25xD-
500-
10 High alloyed
200
Annealed
1.5xD
.0006 .0008
660
.0012
.0016
.0014
.002
.4xD
.0004
.0024 .0031
.001
steel, cast steel
Quenched
270-
.00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026- .75xD- .25xD-
325
and tool steel
11
1.5xD
.0024 .0031
.0006 .0008
& tempered
.0014
.002
.4xD
.001
450
.0016
.0004
.0012
.00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026- .75xD- .25xD-
Ferritic/
310-
200
12
.0014
.0016
590
Stainless steel
.002
.0012
.001
.4xD
martensitic
1.5xD
.0004
.0006 .0008
.0024 .0031
and cast steel
.00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026- .75xD- .25xD-
235-
Martensitic
240
13
.0006 .0008
.0014
550
.0016
.0004
.4xD
.0012
.002
.0024 .0031
.001
1.5xD
.00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026- .75xD- .25xD-
Stainless steel
235-
M 14
Austenitic
180
and cast steel
.0016
1.5xD
.001
.4xD
.0004
.002
.0024 .0031
.0012
450
.0006 .0008
.0014
Pearlitic/
.00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026- .75xD- .25xD-
310-
180
15
.002
.001
.4xD
.0012
.0004
ferritic
.0024 .0031
.0006 .0008
.0016
1.5xD
925
.0014
Grey cast iron (GG)
500-
.00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026- .75xD- .25xD-
Pearlitic/
260
16
875
.001
.002
.0006 .0008
1.5xD
martensitic
.0016
.0012
.0024 .0031
.0014
.4xD
.0004
590-
.00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026- .75xD- .25xD-
Ferritic
160
17
.0014
.0016
.0006 .0008
1000
Nodular cast
.0012
.4xD
.0004
.002
.001
.0024 .0031
1.5xD
K
iron (GGG)
590-
.00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026- .75xD- .25xD-
18
Pearlitic
250
.0016
.001
.0014
.0024 .0031
.4xD
.0006 .0008
1000
1.5xD
.002
.0004
.0012
.00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026- .75xD- .25xD-
590-
Ferritic
130
19
1.5xD
.002
.0024 .0031
.4xD
.0014
.001
.0004
.0016
.0012
1000
.0006 .0008
Malleable cast iron
550-
.00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026- .75xD- .25xD-
230
20
Pearlitic
.0006 .0008
.0014
.0012
.4xD
.0024 .0031
.0004
.001
1.5xD
.002
.0016
890
.00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026- .75xD- .25xD-
Annealed
200
80-150
31
.001
.0024 .0031
1.5xD
.0006 .0008
.0004
.002
.0012
.4xD
.0016
.0014
Fe based
.00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026- .75xD- .25xD-
Cured
32
80-115
280
.002
.0006 .0008
.0014
.0012
.0004
.4xD
1.5xD
.0024 .0031
.001
.0016
High
.00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026- .75xD- .25xD-
temp.
33
Annealed
80-115
250
.002
.0016
.0012
.0004
.0024 .0031
.0014
.0006 .0008
1.5xD
.001
.4xD
alloys
.00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026- .75xD- .25xD-
Ni or Co
350
Cured
80-115
S 34
.0016
.001
.0024 .0031
1.5xD
based
.0004
.0012
.002
.4xD
.0006 .0008
.0014
.00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026- .75xD- .25xD-
35
320
Cast
80-115
.0014
.4xD
.002
.0012
.0004
.0024 .0031
.0006 .0008
1.5xD
.001
.0016
120-
.00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026- .75xD- .25xD-
36
310
Pure
.0014
.4xD
295
.002
.001
.0006 .0008
.0024 .0031
.0004
1.5xD
.0012
.0016
Titanium Ti alloys
Alpha+beta 110-
.00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026- .75xD- .25xD-
37
310
.0012
.0006 .0008
.4xD
.0014
220
alloys cured
.0004
1.5xD
.001
.0024 .0031
.0016
.002
55
110-
.00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026- .75xD-
Hardened
38
.02xD
.0004
.0024 .0031
.0016
.002
.0012
.001
1.5xD
210
HRC
.0006 .0008
.0014
Hardened Steel
60
110-
.00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026- .75xD-
39
.02xD
Hardened
.0024 .0031
.0004
HRC
.0012
1.5xD
.0006 .0008
.0014
.0016
.001
.002
145
H
250-
.00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026- .75xD-
400
.02xD
40 Chilled Cast Iron
Cast
1.5xD
.0012
320
.0014
.0004
.0006 .0008
.001
.002
.0024 .0031
.0016
55
110-
.00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026- .75xD-
Hardened
.02xD
41 Cast Iron
HRC
210
1.5xD
.0014
.0012
.0016
.0024 .0031
.002
.001
.0004
.0006 .0008
Semi-Finish >=.55%C Annealed Pearlitic/ferritic Hardness HB .00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026- .75xD- .25xD-
Profiling
Material No. Cutting Speed Recommendations (Vc) SFM Hardness HB Cutting Diameter Feed (IPT) Radial
ISO Material Condition 1/8 3/16 1/4 5/16 3/8 7/16 1/2 5/8 3/4 1 ap ae
1 Annealed 1230 125 .0009 .0013 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD .05xD
2 >=.25%C Annealed 1015 190 .0009 .0013 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD .05xD
Non-alloy Quench and
3 <.55%C 900 250 .0009 .0013 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD .05xD
steel and cast tempered
4 steel, free >=.55%C Annealed 900 220 .0009 .0013 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD .05xD
cutting steel Quenched &
5 760 300 .0009 .0013 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD .05xD
>=.55%C tempered
6 Annealed 900 200 .0009 .0013 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD .05xD
Quenched &
7 710 275 .0009 .0013 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD .05xD
P Low alloy & cast tempered
8 steel (less than 5% of Quenched & 730 300 .0009 .0013 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD .05xD
tempered
alloying elements)
9 Quenched & 760 350 .0009 .0013 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD .05xD
tempered
10 Annealed 730 200 .0009 .0013 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD .05xD
High alloyed steel,
11 cast steel and tool steel Quenched & 450 325 .0009 .0013 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD .05xD
tempered
Ferritic/
12 Stainless steel martensitic 570 200 .0009 .0013 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD .05xD
and cast steel
13 Martensitic 490 240 .0009 .0013 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD .05xD
Stainless steel
M 14 Austenitic 425 180 .0009 .0013 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD .05xD
and cast steel
15 Pearlitic/ferritic 780 180 .0009 .0013 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD .05xD
Grey cast iron (GG) Pearlitic/
16 870 260 .0009 .0013 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD .05xD
martensitic
K 17 Nodular cast iron (GGG) Ferritic 990 160 .0009 .0013 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD .05xD
18 Pearlitic 990 250 .0009 .0013 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD .05xD
19 Ferritic 990 130 .0009 .0013 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD .05xD
20 Malleable cast iron Pearlitic 900 230 .0009 .0013 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD .05xD
31 Fe based Annealed 145 200 .0009 .0013 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD .05xD
32 Cured 120 280 .0009 .0013 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD .05xD
33 High temp. Ni or Co Annealed 120 250 .0009 .0013 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD .05xD
alloys
S 34 based Cured 120 350 .0009 .0013 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD .05xD
35 Cast 120 320 .0009 .0013 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD .05xD
36 Pure 260 310 .0009 .0013 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD .05xD
Titanium Ti alloys Alpha+beta
37 250 310 .0009 .0013 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD .05xD
alloys cured
55
38 Hardened 110-210 HRC .0009 0.001 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD .02xD
Hardened Steel
39 Hardened 110-145 60 .0009 0.001 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD .02xD
H HRC
40 Chilled Cast Iron Cast 250-320 400 .0009 0.001 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD .02xD
55
41 Cast Iron Hardened 110-210 .0009 0.001 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD .02xD
HRC
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