Page 27 - Solid_Brochure_2021_INCH

Slotting
Recommendations
Material Group No.
Feed (IPT) per Cutting Diameter (inch)
Cutting Speed
Hardness HB
Axial
ISO
5/8
3/4
1/8 3/16 1/4 5/16 3/8 7/16 1/2
Condition
1
ap max
1xD
Annealed
1
2
Annealed
190 .001 .001 .001 .001 .001 .001 .002 .002 .003 0.004
1xD
≥0.25% C
590-680
Quenched and
Non-alloy steel
475-650
3
<0.55% C
250 .001 .001 .001 .001 .001 .001 .002 .002 .003 0.004
1xD
and cast steel,
tempered
220 .001 .001 .001 .001 .001 .001 .002 .002 .003 0.004
1xD
475-650
free cutting steel
4
Annealed
Quenched and
≥0.55% C
1xD
420-530
5
300 .001 .001 .001 .001 .001 .001 .002 .002 .003 0.004
tempered
1xD
6
Annealed
475-650
200 .001 .001 .001 .001 .001 .001 .002 .002 .003 0.004
Low alloy and cast steel
P
355-530
1xD
7
275 .001 .001 .001 .001 .001 .001 .002 .002 .003 0.004
(less than 5% of
Quenched and
300 .001 .001 .001 .001 .001 .001 .002 .002 .003 0.004
8
1xD
380-530
alloying elements)
tempered
1xD
415-530
9
350 .001 .001 .001 .001 .001 .001 .002 .002 .003 0.004
1xD
10
200 .001 .001 .001 .001 .001 .001 .001 .001 .002 0.003
Annealed
380-530
High alloyed steel, cast
Quenched and
325 .001 .001 .001 .001 .001 .001 .001 .001 .002 0.003
11
1xD
200-360
steel and tool steel
tempered
230-475
200 .001 .001 .001 .001 .002 .002 .002 .003 .003 0.004
12
Ferritic/martensitic
1xD
Stainless steel and cast steel
1xD
240 .001 .001 .001 .001 .002 .002 .002 .003 .003 0.004
Martensitic
175-440
13
175-360
Austenitic, duplex
1xD
14 Stainless steel and cast steel
180 .001 .001 .001 .001 .001 .002 .002 .002 .003 0.004
M
Ferritic / pearlitic
235-740
180 .001 .001 .002 .002 .003 .003 .004 .005 .006 0.008
1xD
15
Gray cast iron (GG)
380-700
16
260 .001 .001 .002 .002 .003 .003 .004 .005 .006 0.008
1xD
1xD
Ferritic
440-800
160 .001 .001 .001 .001 .001 .001 .002 .002 .003 0.004
17
K
Nodular cast iron (GGG)
Pearlitic
250 .001 .001 .001 .001 .001 .001 .002 .002 .003 0.004
18
440-800
1xD
19
440-800
1xD
Ferritic
130 .001 .001 .001 .001 .001 .001 .002 .002 .003 0.004
Malleable cast iron
1xD
415-710
230 .001 .001 .001 .001 .001 .001 .002 .002 .003 0.004
Pearlitic
20
60-120
Annealed
200 .001 .001 .001 .001 .001 .001 .002 .002 .003 0.004
31
1xD
Fe based
1xD
Hardened
60-90
280 .001 .001 .001 .001 .001 .001 .002 .002 .003 0.004
32
High temperature
Annealed
33
60-90
250 .001 .001 .001 .001 .001 .001 .002 .002 .003 0.004
1xD
Ni or Co
alloys
1xD
350 .001 .001 .001 .001 .001 .001 .002 .002 .003 0.004
34
60-90
Hardened
S
based
1xD
320 .001 .001 .001 .001 .001 .001 .002 .002 .003 0.004
Cast
60-90
35
190 .001 .001 .001 .001 .002 .002 .003 .003 .003 0.004
90-235
36
1xD
Pure
Alpha+Beta alloys,
Titanium alloys
310 .001 .001 .001 .001 .001 .001 .002 .002 .003 0.004
37
1xD
80-235
hardened
Roughing Material <0.25% C Pearlitic / martensitic 740-800 Vc (SFM) 125 .001 .001 .001 .001 .001 .001 .002 .002 .003 0.004 Slotting TEXT
Material Group No. Cutting Speed Recommendations Hardness HB
Radial Profiling
Feed (IPT) per Cutting Diameter (inch)
ISO Material Condition Vc (SFM) 1/8 3/16 1/4 5/16 3/8 7/16 1/2 5/8 3/4 1 ap ae
.75xD-
1 <0.25% C Annealed 985-1000 125 .001 .001 .001 .001 .002 .002 .003 .003 .004 .005 .25xD-.4xD
1.5xD
.75xD-
2 Non-alloy ≥0.25% C Annealed 785-850 190 .001 .001 .001 .001 .002 .002 .003 .003 .004 .005 1.5xD .25xD-.4xD
steel and Quenched .75xD-
3 cast steel, <0.55% C and tempered 630-810 250 .001 .001 .001 .001 .002 .002 .003 .003 .004 .005 1.5xD .25xD-.4xD
free cutting .75xD-
4 steel Annealed 630-810 220 .001 .001 .001 .001 .002 .002 .003 .003 .004 .005 1.5xD .25xD-.4xD
≥0.55% C Quenched .75xD-
5 560-660 300 .001 .001 .001 .001 .002 .002 .003 .003 .004 .005 .25xD-.4xD
and tempered 1.5xD
.75xD-
6 Annealed 630-810 200 .001 .001 .001 .001 .002 .002 .003 .003 .004 .005 .25xD-.4xD
1.5xD
.75xD-
P 7 Low alloy and cast steel 470-660 275 .0006 .001 .001 .001 .002 .002 .002 .003 .004 .005 .25xD-.4xD
1.5xD
(less than 5% of Quenched .75xD-
8 alloying elements) and tempered 500-660 300 .0006 .001 .001 .001 .002 .002 .002 .003 .004 .005 1.5xD .25xD-.4xD
.75xD-
9 550-660 350 .0006 .001 .001 .001 .002 .002 .002 .003 .004 .005 .25xD-.4xD
1.5xD
.75xD-
10 Annealed 500-660 200 .0004 .0007 .001 .001 .001 .001 .002 .002 .003 .003 .25xD-.4xD
High alloyed steel, cast 1.5xD
11 steel and tool steel Quenched 270-450 325 .0004 .0007 .001 .001 .001 .001 .002 .002 .003 .003 .75xD- .25xD-.4xD
and tempered 1.5xD
Ferritic/ .75xD-
12 310-590 200 .0007 .001 .001 .002 .002 .002 .003 .004 .004 .006 .25xD-.4xD
Stainless steel martensitic 1.5xD
and cast steel .75xD-
13 Martensitic 235-550 240 .0007 .001 .001 .002 .002 .002 .003 .004 .004 .006 .25xD-.4xD
1.5xD
Stainless steel Austenitic, .75xD-
M 14 235-450 180 .0005 .0007 .001 .001 .001 .002 .002 .002 .003 .004 .25xD-.4xD
and cast steel duplex 1.5xD
Ferritic / .75xD-
15 pearlitic 310-925 180 .001 .001 .001 .002 .003 .003 .004 .005 .006 .008 1.5xD .25xD-.4xD
Gray cast iron (GG)
16 Pearlitic / 500-875 260 .001 .001 .001 .002 .003 .003 .004 .003 .006 .008 .75xD- .25xD-.4xD
martensitic 1.5xD
.75xD-
17 Ferritic 590-1000 160 .0006 .001 .001 .002 .003 .002 .002 .003 .004 .005 .25xD-.4xD
K Nodular cast iron (GGG) 1.5xD
18 Pearlitic 590-1000 250 .0006 .001 .001 .001 .002 .002 .002 .003 .004 .005 .75xD- .25xD-.4xD
1.5xD
.75xD-
19 Ferritic 590-1000 130 .0006 .001 .001 .001 .002 .002 .002 .003 .004 .005 1.5xD .25xD-.4xD
Malleable cast iron .75xD-
20 Pearlitic 550-890 230 .0006 .001 .001 .001 .002 .002 .002 .003 .004 .005 .25xD-.4xD
1.5xD
.75xD-
31 Annealed 80-150 200 .0007 .001 .001 .001 .002 .002 .003 .003 .004 .005 .25xD-.4xD
1.5xD
Fe based .75xD-
32 Hardened 80-115 280 .0007 .001 .001 .001 .002 .002 .003 .003 .004 .005 .25xD-.4xD
High 1.5xD
33 temperature Annealed 80-115 250 .0007 .001 .001 .001 .002 .002 .003 .003 .004 .005 .75xD- .25xD-.4xD
1.5xD
alloys Ni or Co .75xD-
S 34 based Hardened 80-115 350 .0007 .001 .001 .001 .002 .002 .003 .003 .004 .005 1.5xD .25xD-.4xD
.75xD-
35 Cast 80-115 320 .0007 .001 .001 .001 .002 .002 .003 .003 .004 .005 .25xD-.4xD
1.5xD
.75xD-
36 Pure 120-295 190 .0006 .001 .001 .001 .002 .002 .002 .002 .003 .004 .25xD-.4xD
1.5xD
Titanium alloys Alpha+Beta .75xD-
37 alloys, 110-220 310 .0006 .001 .001 .001 .002 .002 .002 .002 .003 .004 1.5xD .25xD-.4xD
hardened
55
38 Hardened 110-210 HRC 0.001 0.001 0.001 0.001 0.002 0.002 0.003 0.003 0.004 0.005 .75xD- .02xD
1.5xD
Hardened steel 60 .75xD-
39 Hardened 110-145 0.001 0.001 0.001 0.001 0.002 0.002 0.003 0.003 0.004 0.005 .02xD
1.5xD
H HRC .75xD-
40 Chilled cast iron Cast 250-320 400 0.001 0.001 0.001 0.001 0.002 0.002 0.003 0.003 0.004 0.005 .02xD
1.5xD
55 .75xD-
41 Cast iron Hardened 110-210 0.001 0.001 0.001 0.001 0.002 0.002 0.003 0.003 0.004 0.005 .02xD
HRC 1.5xD
Semi-Finish and Finishing Radial
Material Group No. Cutting Speed Recommendations Hardness HB Feed (IPT) per Cutting Diameter (inch) Profiling 27
FLASHLINE High Productivity Tools Combined With a Great Economical Advantage
ISO Material Condition Vc (SFM) 1/8 3/16 1/4 5/16 3/8 7/16 1/2 5/8 3/4 1 ap ae
1 <0.25% C Annealed 1230 125 .0005 .0008 .001 .001 .001 .001 .002 .002 .002 .003 1xD .05xD
2 ≥0.25% C Annealed 1015 190 .0005 .0008 .001 .001 .001 .001 .002 .002 .002 .003 1xD .05xD
Non-alloy Quenched
3 steel and cast <0.55% C and 900 250 .0005 .0008 .001 .001 .001 .001 .002 .002 .002 .003 1xD .05xD
steel, free tempered
4 cutting steel Annealed 900 220 .0005 .0008 .001 .001 .001 .001 .002 .002 .002 .003 1xD .05xD
≥0.55% C Quenched
5 760 300 .0005 .0008 .001 .001 .001 .001 .002 .002 .002 .003 1xD .05xD
& tempered
6 Annealed 900 200 .0005 .0008 .001 .001 .001 .001 .002 .002 .002 .003 1xD .05xD
Quenched
P 7 Low alloy & cast steel & tempered 710 275 .0005 .0007 .001 .001 .001 .001 .002 .002 .003 .004 1xD .05xD
(less than 5% of Quenched
8 730 300 .0005 .0007 .001 .001 .001 .001 .002 .002 .003 .004 1xD .05xD
alloying elements) & tempered
Quenched
9 760 350 .0005 .0007 .001 .001 .001 .001 .002 .002 .003 .004 1xD .05xD
& tempered
10 Annealed 730 200 .0003 .0004 .0005 .0006 .0008 .0009 .001 .001 .001 .002 1xD .05xD
High alloyed steel,
11 cast steel and tool steel Quenched 450 325 .0003 .0004 .0005 .0006 .0008 .0009 .001 .001 .001 .002 1xD .05xD
& tempered
Ferritic/
12 570 200 .0004 .0007 .001 .001 .001 .001 .002 .002 .003 .003 1xD .05xD
Stainless steel and cast steel martensitic
13 Martensitic 490 240 .0004 .0007 .001 .001 .001 .001 .002 .002 .003 .003 1xD .05xD
Austenitic,
M 14 Stainless steel and cast steel 425 180 .0004 .0005 .0007 .001 .001 .001 .001 .001 .002 .003 1xD .05xD
duplex
Ferritic /
15 780 180 .001 .001 .002 .002 .003 .003 .003 .004 .005 .007 1xD .05xD
pearlitic
Grey cast iron (GG) Pearlitic/
16 870 260 .001 .001 .002 .002 .003 .003 .003 .004 .005 .007 1xD .05xD
K 17 martensitic 990 160 .0004 .0006 .0008 .001 .001 .001 .001 .002 .002 .003 1xD .05xD
Ferritic
18 Nodular cast iron (GGG) Pearlitic 990 250 .0004 .0006 .0008 .001 .001 .001 .001 .002 .002 .003 1xD .05xD
19 Malleable cast iron Ferritic 990 130 .0004 .0006 .0008 .001 .001 .001 .001 .002 .002 .003 1xD .05xD
20 Pearlitic 900 230 .0004 .0006 .0008 .001 .001 .001 .001 .002 .002 .003 1xD .05xD
31 Annealed 145 200 .0003 .0004 0.006 .0007 .0008 .001 .001 .001 .002 .002 1xD .05xD
32 High temp. Fe based Hardened 120 280 .0003 .0004 0.006 .0007 .0008 .001 .001 .001 .002 .002 1xD .05xD
33 alloys Annealed 120 250 .0003 .0004 0.006 .0007 .0008 .001 .001 .001 .002 .002 1xD .05xD
34 Ni or Co based Hardened 120 350 .0003 .0004 0.006 .0007 .0008 .001 .001 .001 .002 .002 1xD .05xD
S 35 Cast 120 320 .0003 .0004 0.006 .0007 .0008 .001 .001 .001 .002 .002 1xD .05xD
36 Pure 260 190 .0003 .0004 0.006 .0007 .001 .001 .001 .001 .002 .002 1xD .05xD
Titanium alloys Alpha+Beta
37 alloys, 250 310 .0003 .0004 0.006 .0007 .001 .001 .001 .001 .002 .002 1xD .05xD
hardened
38 Hardened Steel Hardened 110-210 55 HRC .0003 .0004 0.006 .0007 .0008 .001 .001 .001 .002 .002 1xD .02xD
39 Hardened 110-145 60 HRC .0003 .0004 0.006 .0007 .0008 .001 .001 .001 .002 .002 1xD .02xD
H 40 Chilled Cast Iron Cast 250-320 400 .0003 .0004 0.006 .0007 .0008 .001 .001 .001 .002 .002 1xD .02xD
41 Cast Iron Hardened 110-210 55 HRC .0003 .0004 0.006 .0007 .0008 .001 .001 .001 .002 .002 1xD .02xD