Page 41 - Solid_Brochure_2021_INCH
P. 41

Slotting
                                                                           Cutting Diameter Feed (IPT)
                                                                                                              Axial
                                                        Recommendations
                                                      Cutting Speed
                                                             Hardness HB
                                                          (Vc) SFM
               ISO
                                                                         1/4
                                                                             5/16
                                                                1/8
                                                                    3/16
                                                                                                         1
                                                                                      7/16
                                                                                  3/8
                                                                                           1/2
                                                                                                    3/4
                                                                                                5/8
                                        Condition
                    Material
                                                                                                              ap max
                                                                                                              1xD
                 1
                                         Annealed
                                         Annealed
                                                    710-815 190 .0003 .0004 .0006 .0007 .0009 .0010 .0012 .0015 .0018 .0024
                             <.25%C
                 2
                   steel and
                                                                                                              1xD
                                     Quench and tempered
                 3
                   cast steel,
                                                    570-780 250 .0003 .0004 .0006 .0007 .0009 .0010 .0012 .0015 .0018 .0024
                                                                                                              1xD
                   free cutting
                 4
                                         Annealed
                                                    570-780 220 .0003 .0004 .0006 .0007 .0009 .0010 .0012 .0015 .0018 .0024
                                                                                                              1xD
                                     Quenched & tempered
                   steel
                             >=.55%C
                                                    500-635 300 .0003 .0004 .0006 .0007 .0009 .0010 .0012 .0015 .0018 .0024
                 5
                                                                                                              1xD
                                                    570-780 200 .0003 .0004 .0006 .0007 .0009 .0010 .0012 .0015 .0018 .0024
                 6
                                         Annealed
                                                                                                              1xD
                   Low alloy & cast
                 7
                                                                                                              1xD
                                                    425-635 275 .0003 .0004 .0006 .0007 .0009 .0010 .0012 .0015 .0018 .0024
                                     Quenched & tempered
              P
                   steel (less than 5% of
                                                                                                              1xD
                 8
                                     Quenched & tempered
                                                    450-635 300 .0003 .0004 .0006 .0007 .0009 .0010 .0012 .0015 .0018 .0024
                   alloying elements)
                                     Quenched & tempered
                 9
                                                    500-635 350 .0003 .0004 .0006 .0007 .0009 .0010 .0012 .0015 .0018 .0024
                                                                                                              1xD
                10 High alloyed steel,
                                         Annealed
                                                                                                              1xD
                                                    450-635 200 .0003 .0004 .0006 .0007 .0009 .0010 .0012 .0015 .0018 .0024
                                     Quenched & tempered
                11
                                                                                                              1xD
                                                    240-425 325 .0003 .0004 .0006 .0007 .0009 .0010 .0012 .0015 .0018 .0024
                   cast steel and tool steel
                12 Stainless steel
                                      Ferritic/martensitic
                                                                                                              1xD
                                                    280-570 200 .0003 .0004 .0006 .0007 .0009 .0020 .0012 .0015 .0018 .0024
                   and cast steel
                                        Martensitic
                13
                                                                                                              1xD
                                                    210-530 240 .0003 .0004 .0006 .0007 .0009 .0020 .0012 .0015 .0018 .0024
                   Stainless steel
                                                    210-425 180 .0003 .0004 .0006 .0007 .0009 .0020 .0012 .0015 .0018 .0024
                                                                                                              1xD
                                         Austenitic
                14
             M
                   and cast steel
                                                    280-890 180 .0003 .0004 .0006 .0007 .0009 .0030 .0012 .0015 .0018 .0024
                                                                                                              1xD
                                       Pearlitic/ferritic
                15
                   Grey cast iron (GG)
                                      Pearlitic/martensitic
                                                    450-850 260 .0003 .0004 .0006 .0007 .0009 .0030 .0012 .0015 .0018 .0024
                16
                                                                                                              1xD
                                          Ferritic
                                                    530-960 160 .0003 .0004 .0006 .0007 .0009 .0010 .0012 .0015 .0018 .0024
                17
                                                                                                              1xD
             K
                   Nodular cast iron (GGG)
                                                                                                              1xD
                18
                                         Pearlitic
                                                    530-960 250 .0003 .0004 .0006 .0007 .0009 .0010 .0012 .0015 .0018 .0024
                                                    530-960 130 .0003 .0004 .0006 .0007 .0009 .0010 .0012 .0015 .0018 .0024
                19
                                          Ferritic
                                                                                                              1xD
                   Malleable cast iron
                                         Pearlitic
                                                    500-850 230 .0003 .0004 .0006 .0007 .0009 .0010 .0012 .0015 .0018 .0024
                                                                                                              1xD
                20
                                                           200 .0003 .0004 .0006 .0007 .0009 .0010 .0012 .0015 .0018 .0024
                                                                                                              1xD
                                                     70-145
                                         Annealed
                31
                             Fe based
                                                           280 .0003 .0004 .0006 .0007 .0009 .0010 .0012 .0015 .0018 .0024
                                                                                                              1xD
                                          Cured
                                                     70-110
                32
                   High temp.
                33
                                                           250 .0003 .0004 .0006 .0007 .0009 .0010 .0012 .0015 .0018 .0024
                                                     70-110
                                                                                                              1xD
                                         Annealed
                   alloys
                             Ni or Co
                                                           350 .0003 .0004 .0006 .0007 .0009 .0010 .0012 .0015 .0018 .0024
                34
                                                     70-110
                                          Cured
                                                                                                              1xD
              S
                              based
                                                     70-110
                                          Cast
                35
                                                                                                              1xD
                                                           320 .0003 .0004 .0006 .0007 .0009 .0010 .0012 .0015 .0018 .0024
                36
                                                                                                              1xD
                                          Pure
                                                    110-280 310 .0003 .0004 .0006 .0007 .0009 .0020 .0012 .0015 .0018 .0024
                   Titanium Ti alloys
                37 Material No.  Non-alloy   >=.55%C  Alpha+beta alloys cured  890-960 125 .0003 .0004 .0006 .0007 .0009 .0010 .0012 .0015 .0018 .0024  Slotting
                                                           310 .0003 .0004 .0006 .0007 .0009 .0010 .0012 .0015 .0018 .0024
                                                     80-280
                                                                                                              1xD
             Roughing                                            Cutting Diameter Feed (IPT)          Profiling Radial   TEXT
                 Material No.             Cutting Speed   Recommendations   Hardness HB
               ISO  Material    Condition     (Vc) SFM  1/8  3/16  1/4  5/16  3/8  7/16  1/2  5/8  3/4  1  ap  ae
                                                   .00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026-  .75xD-
                1         <.25%C  Annealed  890-960 125                                                     .25xD-.4xD
                                                    .0004  .0006 .0008  .001  .0012 .0014 .0016  .002  .0024 .0031  1.5xD
                                                   .00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026-  .75xD-
                2  Non-alloy  >=.25%C  Annealed  710-815 190                                                .25xD-.4xD
                  steel and                         .0004  .0006 .0008  .001  .0012 .0014 .0016  .002  .0024 .0031  1.5xD
                3  cast steel,  <.55%C  Quench and   570-780 250  .00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026-  .75xD-   .25xD-.4xD
                                                                                           .0024 .0031
                                                                                                      1.5xD
                                                         .0006 .0008
                                                    .0004
                                 tempered
                                                                   .001
                                                                                      .002
                                                                        .0012 .0014 .0016
                  free cutting
                4  steel  >=.55%C  Annealed  570-780 220  .00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026-  .75xD-   .25xD-.4xD
                                                    .0004  .0006 .0008  .001  .0012 .0014 .0016  .002  .0024 .0031  1.5xD
                                Quenched           .00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026-  .75xD-
                5        >=.55%C        500-635 300                                                         .25xD-.4xD
                                & tempered          .0004  .0006 .0008  .001  .0012 .0014 .0016  .002  .0024 .0031  1.5xD
                                                   .00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026-  .75xD-
                6                Annealed  570-780 200                                                      .25xD-.4xD
                                                    .0004  .0006 .0008  .001  .0012 .0014 .0016  .002  .0024 .0031  1.5xD
                                Quenched           .00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026-  .75xD-
             P 7  Low alloy & cast   & tempered  425-635 275  .0004  .0006 .0008  .001  .0012 .0014 .0016  .002  .0024 .0031  1.5xD  .25xD-.4xD
                  steel (less than 5%
                8  of alloying elements)  Quenched   450-635 300  .00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026-  .75xD-   .25xD-.4xD
                                & tempered          .0004  .0006 .0008  .001  .0012 .0014 .0016  .002  .0024 .0031  1.5xD
                                Quenched           .00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026-  .75xD-
                9                       500-635 350                                                         .25xD-.4xD
                                & tempered          .0004  .0006 .0008  .001  .0012 .0014 .0016  .002  .0024 .0031  1.5xD
                                                   .00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026-  .75xD-
               10 High alloyed   Annealed  450-635 200  .0004  .0006 .0008  .001  .0012 .0014 .0016  .002  .0024 .0031  1.5xD  .25xD-.4xD
                 steel, cast steel
               11  and tool steel  Quenched   240-425 325  .00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026-  .75xD-   .25xD-.4xD
                                & tempered          .0004  .0006 .0008  .001  .0012 .0014 .0016  .002  .0024 .0031  1.5xD
                                 Ferritic/         .00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026-  .75xD-
               12                       280-570 200                                                         .25xD-.4xD
                 Stainless steel   martensitic      .0004  .0006 .0008  .001  .0012 .0014 .0016  .002  .0024 .0031  1.5xD
                 and cast steel                    .00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026-  .75xD-
               13               Martensitic 210-530 240                                                     .25xD-.4xD
                                                    .0004  .0006 .0008  .001  .0012 .0014 .0016  .002  .0024 .0031  1.5xD
                  Stainless steel                  .00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026-  .75xD-
             M 14                Austenitic  210-425 180                                                    .25xD-.4xD
                  and cast steel                    .0004  .0006 .0008  .001  .0012 .0014 .0016  .002  .0024 .0031  1.5xD
                                 Pearlitic/        .00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026-  .75xD-
               15                       280-890 180                                                         .25xD-.4xD
                  Grey cast iron (GG)  ferritic     .0004  .0006 .0008  .001  .0012 .0014 .0016  .002  .0024 .0031  1.5xD
               16                Pearlitic/  450-850 260  .00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026-  .75xD-   .25xD-.4xD
                                martensitic         .0004  .0006 .0008  .001  .0012 .0014 .0016  .002  .0024 .0031  1.5xD
                                                   .00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026-  .75xD-
               17                 Ferritic  530-960 160                                                     .25xD-.4xD
             K    Nodular cast                      .0004  .0006 .0008  .001  .0012 .0014 .0016  .002  .0024 .0031  1.5xD
               18  iron (GGG)    Pearlitic  530-960 250  .00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026-  .75xD-   .25xD-.4xD
                                                    .0004  .0006 .0008  .001  .0012 .0014 .0016  .002  .0024 .0031  1.5xD
                                                   .00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026-  .75xD-
               19                 Ferritic  530-960 130  .0004  .0006 .0008  .001  .0012 .0014 .0016  .002  .0024 .0031  1.5xD  .25xD-.4xD
                  Malleable cast iron
               20                Pearlitic  500-850 230  .00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026-  .75xD-   .25xD-.4xD
                                                    .0004  .0006 .0008  .001  .0012 .0014 .0016  .002  .0024 .0031  1.5xD
                                                   .00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026-  .75xD-
               31                Annealed  70-145  200  .0004  .0006 .0008  .001  .0012 .0014 .0016  .002  .0024 .0031  1.5xD  .25xD-.4xD
                         Fe based                  .00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026-  .75xD-
               32                 Cured  70-110  280                                                        .25xD-.4xD
                                                    .0004  .0006 .0008  .001  .0012 .0014 .0016  .002  .0024 .0031  1.5xD
                  High temp.                       .00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026-  .75xD-
               33                Annealed  70-110  250                                                      .25xD-.4xD
                  alloys                            .0004  .0006 .0008  .001  .0012 .0014 .0016  .002  .0024 .0031  1.5xD
                         Ni or Co                  .00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026-  .75xD-
             S 34                 Cured  70-110  350                                                        .25xD-.4xD
                          based                     .0004  .0006 .0008  .001  .0012 .0014 .0016  .002  .0024 .0031  1.5xD
                                                   .00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026-  .75xD-
               35                 Cast   70-110  320                                                        .25xD-.4xD
                                                    .0004  .0006 .0008  .001  .0012 .0014 .0016  .002  .0024 .0031  1.5xD
                                                   .00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026-  .75xD-
               36                 Pure  110-280 310  .0004  .0006 .0008  .001  .0012 .0014 .0016  .002  .0024 .0031  1.5xD  .25xD-.4xD
                  Titanium Ti alloys
               37               Alpha+beta   80-280  310  .00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026-  .75xD-   .25xD-.4xD
                                alloys cured        .0004  .0006 .0008  .001  .0012 .0014 .0016  .002  .0024 .0031  1.5xD
                                                55  .00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026-  .75xD-
               38                Hardened  110-210  HRC  .0004  .0006 .0008  .001  .0012 .0014 .0016  .002  .0024 .0031  1.5xD  .02xD
                  Hardened Steel
               39                Hardened  110-145  60  .00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026-  .75xD-   .02xD
             H                                 HRC  .0004  .0006 .0008  .001  .0012 .0014 .0016  .002  .0024 .0031  1.5xD
               40 Chilled Cast Iron  Cast  250-320 400  .00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026-  .75xD-   .02xD
                                                    .0004  .0006 .0008  .001  .0012 .0014 .0016  .002  .0024 .0031  1.5xD
                                                55  .00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026-  .75xD-
               41 Cast Iron      Hardened  110-210                                                           .02xD
                                               HRC  .0004  .0006 .0008  .001  .0012 .0014 .0016  .002  .0024 .0031  1.5xD
             Semi-Finish
                   FLASHLINE High Productivity Tools Combined  With a Great  Economical Advantage          Profiling   41
                                                                          Cutting Diameter Feed (IPT)
                                                                                                            Radial
                  Material No.                    Cutting Speed   Recommendations   Hardness HB
               ISO  Material          Condition       (Vc) SFM  1/8 3/16 1/4 5/16 3/8 7/16 1/2  5/8  3/4  1  ap  ae
                1            >=.25%C   Annealed  890-960  125  .0009 .0013 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD  .05xD
                2                      Annealed  710-815  190  .0009 .0013 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD  .05xD
                  Non-alloy           Quench and
                3            <.55%C              570-780  250  .0009 .0013 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD  .05xD
                  steel and cast       tempered
                4  steel, free   >=.55%C  Annealed  570-780  220  .0009 .0013 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD  .05xD
                  cutting steel       Quenched &
                5                                500-635  300  .0009 .0013 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD  .05xD
                             >=.55%C   tempered
                6                      Annealed  570-780  200  .0009 .0013 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD  .05xD
                                      Quenched &
                7                                425-635  275  .0009 .0013 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD  .05xD
              P                        tempered
                  Low alloy & cast
                8  steel (less than 5% of   Quenched &   450-635  300  .0009 .0013 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD  .05xD
                                       tempered
                  alloying elements)
                9                     Quenched &   500-635  350  .0009 .0013 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD  .05xD
                                       tempered
                10                     Annealed  450-635  200  .0009 .0013 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD  .05xD
                  High alloyed steel,
                11  cast steel and tool steel  Quenched &   240-425  325  .0009 .0013 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD  .05xD
                                       tempered
                12 Stainless steel   Ferritic/martensitic  280-570  200  .0009 .0013 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD  .05xD
                13  and cast steel    Martensitic  210-530  240  .0009 .0013 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD  .05xD
                  Stainless steel
             M 14                      Austenitic  210-425  180  .0009 .0013 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD  .05xD
                  and cast steel
                15  Grey cast iron (GG)  Pearlitic/ferritic  280-890  180  .0009 .0013 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD  .05xD
                16                  Pearlitic/martensitic 450-850  260  .0009 .0013 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD  .05xD
                17                      Ferritic  530-960  160  .0009 .0013 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD  .05xD
              K   Nodular cast iron (GGG)
                18                     Pearlitic  530-960  250  .0009 .0013 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD  .05xD
                19  Malleable cast iron  Ferritic  530-960  130  .0009 .0013 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD  .05xD
                20                     Pearlitic  500-850  230  .0009 .0013 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD  .05xD
                31           Fe based  Annealed   70-145  200  .0009 .0013 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD  .05xD
                32  High temp.          Cured     70-110  280  .0009 .0013 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD  .05xD
                33  alloys   Ni or Co   Annealed  70-110  250  .0009 .0013 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD  .05xD
              S  34           based     Cured     70-110  350  .0009 .0013 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD  .05xD
                35                      Cast      70-110  320  .0009 .0013 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD  .05xD
                36                      Pure     110-280  310  .0009 .0013 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD  .05xD
                  Titanium Ti alloys  Alpha+beta
                37                                80-280  310  .0009 .0013 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD  .05xD
                                      alloys cured
                38  Hardened Steel     Hardened  110-210  55 HRC .0009 .0013 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD  .02xD
                39                     Hardened  110-145  60 HRC .0009 .0013 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD  .02xD
              H  40 Chilled Cast Iron   Cast     250-320  400  .0009 .0013 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD  .02xD
                41 Cast Iron           Hardened  110-210  55 HRC .0009 .0013 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD  .02xD
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