Page 45 - Solid_Brochure_2021_INCH
P. 45

Slotting
                                                                          Feed (IPT) per Cutting Diameter (inch)
                                                                                                              Axial
                  Material Group No.
                                                             Recommendations
                                                           Cutting Speed
                                                                   Hardness HB
                                                               Vc (SFM)
               ISO
                                                                                                   3/4
                                                                                              5/8
                                                                                         1/2
                                            Condition
                                                                                    3/8
                                                                                                         1
                                                                          1/4
                          Material
                                                                     3/16
                                                                                                             ap max
                 1
                                                                                                              1xD
                                             Annealed
                                 <0.25% C
                                                                               .002
                 2
                                                          820-940
                                                                          .002
                                                                                                              1xD
                                                                 190 .001
                                                                               .002
                                                                                              .004
                                                                                                        .005
                                                                                    .003
                                                                                         .003
                                             Annealed
                                ≥0.25% C
                                                                                                   .004
                    Non-alloy steel
                    and cast steel,
                                                                               .002
                                <0.55% C Quenched and tempered
                                                                                    .003
                                                                          .002
                                                                                         .003
                                                                                                              1xD
                                                                 250 .001
                                                          650-890
                                                                                                        .005
                 3
                                                                                              .004
                                                                                                   .004
                                                                                              .004
                                             Annealed
                                                                                                        .005
                                                                                                   .004
                                                                               .002
                    free cutting steel
                                                                                         .003
                                                                                                              1xD
                                                                 220 .001
                                                                                    .003
                                                                          .002
                                                          650-890
                 4
                                ≥0.55% C
                                                                 300 .001
                                                                                         .003
                                                          570-730
                 5
                                                                                              .004
                                                                                    .003
                                                                                                        .005
                                                                                                              1xD
                                                                                                   .004
                                                                               .002
                                                                          .002
                                                                 200 .001
                                             Annealed
                                                                                                   .004
                                                          650-890
                 6
                                                                                                        .005
                                                                               .002
                                                                                              .004
                                                                          .002
                                                                                         .003
                                                                                                              1xD
                                                                                    .003
              P
                                                          490-730
                                         Quenched & tempered
                                                                                    .002
                                                                 275 .001
                                                                               .002
                                                                                         .003
                                                                                                        .004
                                                                                                              1xD
                 7
                                                                                              .003
                                                                          .002
                                                                                                   .004
                    Low alloy & cast steel (less
                                                          520-730
                                                                               .002
                                                                                         .003
                                                                 300 .001
                                                                                                              1xD
                    than 5% of alloying elements)
                                                                                                   .004
                                                                          .002
                                                                                    .002
                                         Quenched & tempered
                                                                                                        .004
                 8
                                                                                              .003
                                                                                                   .004
                 9
                                                                                              .003
                                                                                         .003
                                                                                                              1xD
                                                                                                        .004
                                                                                    .002
                                                                          .002
                                                                 350 .001
                                                          570-730
                                                                               .002
                                         Quenched & tempered
                                                                                                   .003
                                                          520-730
                                                                                              .003
                                                                          .001
                 10 High alloyed steel,
                                                                               .002
                                                                 200 .001
                                                                                    .002
                                             Annealed
                                                                                         .003
                                                                                                              1xD
                                                                                                        .003
                                                          280-490
                                                                                                              1xD
                                                                                         .003
                                                                 325 .001
                                                                                                   .003
                                                                                              .003
                 11
                                         Quenched & tempered
                                                                               .002
                                                                          .001
                                                                                    .002
                                                                                                        .003
                    cast steel and tool steel
                                                                 200 .001
                 12
                                                                                    .002
                                                                                                              1xD
                                                                                         .002
                                                                                                        .004
                                          Ferritic/martensitic
                                                                          .001
                                                          320-650
                                                                                                   .003
                                                                                              .003
                                                                               .002
                    Stainless steel and cast steel
                                                                                              .002
                                                                          .001
                                                                                                   .003
                                                                                         .002
                                                                                    .001
                                                                               .001
                                                                 240 .001
                                            Martensitic
                                                                                                              1xD
                 13
                                                          240-610
                                                                                                        .003
              M
                                                                                              .003
                                                                                         .003
                                                                                                   .003
                                                          240-490
                                                                          .002
                                                                                    .002
                                                                 180 .001
                                                                                                              1xD
                                                                                                        .004
                                          Austenitic, duplex
                                                                               .002
                 14 Stainless steel and cast steel
                                                         320-1020 180 .001
                                                                                                              1xD
                                                                                         .003
                                                                               .003
                                           Ferritic / pearlitic
                 15
                                                                                                   .004
                                                                                              .004
                                                                                    .003
                                                                                                        .005
                                                                          .002
                    Grey cast iron (GG)
                                                                                    .003
                                          Pearlitic/martensitic
                                                                                                        .005
                                                                               .003
                                                                                              .004
                                                                          .002
                                                                                                   .004
                 16
                                                                 260 .001
                                                          520-980
                                                                                         .003
                                                                                                              1xD
                                                                                    .002
                                                                               .002
                                                                                                   .004
                 17
                                                                                                              1xD
                                                                                              .003
                                                                                         .003
                                                                          .002
                                                                                                        .005
                                                         610-1100 160 .001
                                              Ferritic
              K
                    Nodular cast iron (GGG)
                                                                                         .003
                                                         610-1100 250 .001
                                                                                                   .004
                                                                                              .003
                                             Pearlitic
                                                                                    .002
                 18
                                                                                                        .005
                                                                               .002
                                                                                                              1xD
                                                                          .002
                                                         610-1100 130 .001
                                                                                              .003
                                                                                    .002
                                                                                                   .004
                                                                          .002
                 19
                                                                                                        .005
                                                                                         .003
                                                                                                              1xD
                                                                               .002
                                              Ferritic
                    Malleable cast iron
                                                                                         .003
                                                                                                   .004
                                                                          .002
                                                          570-980
                                                                                              .003
                                                                                    .002
                                                                                                              1xD
                                                                 230 .001
                                                                                                        .005
                 20
                                                                               .002
                                             Pearlitic
                                                                                                              1xD
                                                          80-160
                                                                                         .003
                                             Annealed
                 31
                                                                          .002
                                                                                                   .004
                                                                               .002
                                                                                    .003
                                                                                              .003
                                                                                                        .005
                                                                 200 .001
                                 Fe based
                                                                               .002
                                                                                         .003
                                                                 280 .001
                                                          80-120
                                                                                              .003
                                                                                    .003
                                                                          .002
                                             Hardened
                 32
                                                                                                              1xD
                                                                                                        .005
                                                                                                   .004
                                                                                                              1xD
                                                                 250 .001
                                                                                              .002
                 33
                                                          80-120
                                                                                    .002
                                                                                                        .002
                    High temp. alloys
                                             Annealed
                                                                               .001
                                                                                                   .002
                                                                          .001
                                                                                         .002
                                 Ni or Co
                                                                                    .002
                                                                          .001
                                                                                         .002
                                                                                                              1xD
                                                                               .001
                                                                                              .002
                 34
                                             Hardened
                                                                                                   .002
                                                                                                        .002
                                                                 350 .001
                                                          80-120
                                 based
              S
                                                                 320 .001
                                                                               .001
                                                                                                              1xD
                 35
                                                                                                        .002
                                                                                    .002
                                                                          .001
                                                                                                   .002
                                                                                              .002
                                              Cast
                                                                                         .002
                                                          80-120
                                                                                                              1xD
                                                                                                   .003
                                                                                                        .003
                                                                 190 .001
                                                                          .001
                                                                               .001
                 36
                                              Pure
                                                          120-320
                                                                                         .002
                                                                                              .003
                                                                                    .002
                                          Alpha+Beta alloys,
                    Titanium alloys
                                                                               .001
                                                                                         .002
                                                                                                        .003
                                                                                                              1xD
                 37
                                                                                              .003
                                                                                    .002
                                                                                                   .003
                                                                          .001
                                                          90-320
                                                                 310 .001
                                             hardened
             Semi-Finish and Finishing   Quenched & tempered  1020-1100 125 .001  .002  5/16  .003  .003  .004  .004  .005  Slotting
                                                                                                           Profiling     TEXT
                                                                         Feed (IPT) per Cutting Diameter (inch)  Radial
                   Material Group No.                      Cutting Speed   Recommendations  Hardness HB
               ISO         Material         Condition          Vc (SFM)  3/16  1/4  5/16  3/8  1/2  5/8  3/4  1  ap  ae
                  1              <0.25% C    Annealed   1020-1100  125  .001  .002  .002  .003  .003  .004 .004 .005 1.25xD .05xD
                  2              ≥0.25% C    Annealed    820-940  190  .001  .002  .002  .003  .003  .004 .004 .005 1.25xD .05xD
                     Non-alloy steel
                  3  and cast steel,   <0.55% C  Quenched and   650-890  250  .001  .002  .002  .003  .003  .004 .004 .005 1.25xD .05xD
                                             tempered
                     free cutting steel
                  4              ≥0.55% C    Annealed    650-890  220  .001  .002  .002  .003  .003  .004 .004 .005 1.25xD .05xD
                  5                      Quenched & tempered  570-730  300  .001  .002  .002  .003  .003  .004 .004 .005 1.25xD .05xD
                  6                          Annealed    650-890  200  .001  .002  .002  .003  .003  .004 .004 .005 1.25xD .05xD
              P   7  Low alloy & cast steel (less   Quenched & tempered  490-730  275  .001  .002  .002  .002  .003  .003 .004 .004 1.25xD .05xD
                  8  than 5% of alloying elements) Quenched & tempered  520-730  300  .001  .002  .002  .002  .003  .003 .004 .004 1.25xD .05xD
                  9                      Quenched & tempered  570-730  350  .001  .002  .002  .002  .003  .003 .004 .004 1.25xD .05xD
                  10  High alloyed steel,    Annealed    520-730  200  .001  .001  .002  .002  .003  .003 .003 .003 1.25xD .05xD
                  11  cast steel and tool steel  Quenched & tempered  280-490  325  .001  .001  .002  .002  .003  .003 .003 .003 1.25xD .05xD
                  12  Stainless steel and cast steel  Ferritic/martensitic  320-650  200  .001  .001  .002  .002  .002  .003 .003 .004 1.25xD .05xD
                  13                        Martensitic  240-610  240  .001  .001  .001  .001  .002  .002 .003 .003 1.25xD .05xD
              M   14  Stainless steel and cast steel  Austenitic, duplex  240-490  180  .001  .002  .002  .002  .003  .003 .003 .004 1.25xD .05xD
                  15                       Ferritic / pearlitic  320-1020  180  .001  .002  .003  .003  .003  .004 .004 .005 1.25xD .05xD
                  16  Grey cast iron (GG)  Pearlitic/martensitic  520-980  260  .001  .002  .003  .003  .003  .004 .004 .005 1.25xD .05xD
                  17                          Ferritic   610-1100  160  .001  .002  .002  .002  .003  .003 .004 .005 1.25xD .05xD
              K      Nodular cast iron (GGG)
                  18                         Pearlitic   610-1100  250  .001  .002  .002  .002  .003  .003 .004 .005 1.25xD .05xD
                  19  Malleable cast iron     Ferritic   610-1100  130  .001  .002  .002  .002  .003  .003 .004 .005 1.25xD .05xD
                  20                         Pearlitic   570-980  230  .001  .002  .002  .002  .003  .003 .004 .005 1.25xD .05xD
                  31             Fe based    Annealed     80-160  200  .001  .002  .002  .003  .003  .003 .004 .005 1.25xD .05xD
                  32  High temp.             Hardened     80-120  280  .001  .002  .002  .003  .003  .003 .004 .005 1.25xD .05xD
                  33  alloys     Ni or Co    Annealed     80-120  250  .001  .001  .001  .002  .002  .002 .002 .002 1.25xD .05xD
              S   34              based      Hardened     80-120  350  .001  .001  .001  .002  .002  .002 .002 .002 1.25xD .05xD
                  35                          Cast        80-120  320  .001  .001  .001  .002  .002  .002 .002 .002 1.25xD .05xD
                  36                          Pure       120-320  190  .001  .001  .001  .002  .002  .003 .003 .003 1.25xD .05xD
                     Titanium alloys      Alpha+Beta alloys,
                  37                                      90-320  310  .001  .001  .001  .002  .002  .003 .003 .003 1.25xD .05xD
                                             hardened
                  38                         Hardened    120-240  55   .001  .001  .002  .002  .002  .003 .003 .004 1.25xD .02xD
                     Hardened steel                              HRC
                  39                         Hardened    120-160  60   .001  .001  .002  .002  .002  .003 .003 .004 1.25xD .02xD
              H                                                  HRC
                  40  Chilled cast iron       Cast       290-370  400  .001  .001  .002  .002  .002  .003 .003 .004 1.25xD .02xD
                                                                  55
                  41  Cast iron              Hardened    120-240     .001  .001  .002  .002  .002  .003 .003 .004 1.25xD .02xD
                                                                 HRC
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