Page 42 - Solid_Brochure_2021_INCH
P. 42
Slotting
Slotting
Axial
Cutting Diameter Feed (IPT)
Recommendations
Cutting Speed
Hardness HB
Material No.
(Vc) SFM
ISO
Condition
5/8
1/2
1/4
3/8
7/16
Material
5/16
3/16
1/8
ap max
1xD
Non-alloy
Annealed
1
890-960 125 .0003 .0004 .0006 .0007 .0009 .0010 .0012 .0015 .0018 .0024
steel and
<.25%C
1xD
2
Annealed
710-815 190 .0003 .0004 .0006 .0007 .0009 .0010 .0012 .0015 .0018 .0024
cast steel,
1xD
3
570-780 250 .0003 .0004 .0006 .0007 .0009 .0010 .0012 .0015 .0018 .0024
Quench and tempered
1xD
570-780 220 .0003 .0004 .0006 .0007 .0009 .0010 .0012 .0015 .0018 .0024
Annealed
4
>=.55%C
free cutting
500-635 300 .0003 .0004 .0006 .0007 .0009 .0010 .0012 .0015 .0018 .0024
>=.55%C
5
1xD
Quenched & tempered
steel
1xD
6
570-780 200 .0003 .0004 .0006 .0007 .0009 .0010 .0012 .0015 .0018 .0024
Annealed
Low alloy & cast
7
Quenched & tempered
425-635 275 .0003 .0004 .0006 .0007 .0009 .0010 .0012 .0015 .0018 .0024
1xD
P
steel (less than 5% of
1xD
8
450-635 300 .0003 .0004 .0006 .0007 .0009 .0010 .0012 .0015 .0018 .0024
Quenched & tempered
alloying elements)
9
1xD
500-635 350 .0003 .0004 .0006 .0007 .0009 .0010 .0012 .0015 .0018 .0024
Quenched & tempered
10 High alloyed steel,
450-635 200 .0003 .0004 .0006 .0007 .0009 .0010 .0012 .0015 .0018 .0024
Annealed
1xD
Quenched & tempered
cast steel and tool steel
240-425 325 .0003 .0004 .0006 .0007 .0009 .0010 .0012 .0015 .0018 .0024
11
1xD
Ferritic/martensitic
1xD
280-570 200 .0003 .0004 .0006 .0007 .0009 .0020 .0012 .0015 .0018 .0024
12 Stainless steel
210-530 240 .0003 .0004 .0006 .0007 .0009 .0020 .0012 .0015 .0018 .0024
Martensitic
1xD
13
and cast steel
Stainless steel
1xD
Austenitic
210-425 180 .0003 .0004 .0006 .0007 .0009 .0020 .0012 .0015 .0018 .0024
14
M
and cast steel
280-890 180 .0003 .0004 .0006 .0007 .0009 .0030 .0012 .0015 .0018 .0024
15
1xD
Grey cast iron (GG)
1xD
Pearlitic/martensitic
16
450-850 260 .0003 .0004 .0006 .0007 .0009 .0030 .0012 .0015 .0018 .0024
530-960 160 .0003 .0004 .0006 .0007 .0009 .0010 .0012 .0015 .0018 .0024
17
1xD
Ferritic
Nodular cast iron (GGG)
K
530-960 250 .0003 .0004 .0006 .0007 .0009 .0010 .0012 .0015 .0018 .0024
Pearlitic
18
1xD
19
1xD
530-960 130 .0003 .0004 .0006 .0007 .0009 .0010 .0012 .0015 .0018 .0024
Ferritic
Malleable cast iron
20
500-850 230 .0003 .0004 .0006 .0007 .0009 .0010 .0012 .0015 .0018 .0024
Pearlitic
1xD
31
70-145
200 .0003 .0004 .0006 .0007 .0009 .0010 .0012 .0015 .0018 .0024
Annealed
1xD
Fe based
280 .0003 .0004 .0006 .0007 .0009 .0010 .0012 .0015 .0018 .0024
1xD
Cured
70-110
32
High temp.
Annealed
250 .0003 .0004 .0006 .0007 .0009 .0010 .0012 .0015 .0018 .0024
33
1xD
70-110
Ni or Co
alloys
350 .0003 .0004 .0006 .0007 .0009 .0010 .0012 .0015 .0018 .0024
34
S
1xD
70-110
Cured
based
1xD
70-110
320 .0003 .0004 .0006 .0007 .0009 .0010 .0012 .0015 .0018 .0024
35
Cast
36
Pure
110-280 310 .0003 .0004 .0006 .0007 .0009 .0020 .0012 .0015 .0018 .0024
1xD
Titanium Ti alloys
80-280
37
310 .0003 .0004 .0006 .0007 .0009 .0010 .0012 .0015 .0018 .0024
1xD
Alpha+beta alloys cured
Roughing
Recommendations
Profiling Radial
Cutting Diameter Feed (IPT)
Cutting Speed
Hardness HB
Material No.
(Vc) SFM
ISO
1/8
3/4
1
3/16
3/8
1/2
7/16
Condition
1/4
5/8
Material
5/16
ae
ap
.75xD-
.00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026-
890-960 125
1
<.25%C
.25xD-.4xD
Annealed
.0004
.001
.0006 .0008
.0012 .0014 .0016
.002
.0024 .0031
.75xD-
.00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026-
2
Annealed
710-815 190
.25xD-.4xD
Non-alloy >=.25%C
.001
.002
.0012 .0014 .0016
.0024 .0031
.0006 .0008
1.5xD
.0004
steel and
.00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026-
.75xD-
570-780 250
3
cast steel, <.55%C
.25xD-.4xD
tempered
.0012 .0014 .0016
.0024 .0031
.002
.0006 .0008
.001
1.5xD
.0004
free cutting
.00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026-
.75xD-
4
Annealed
steel
.25xD-.4xD
570-780 220
.0004
.001
1.5xD
.002
.0012 .0014 .0016
.0006 .0008
.0024 .0031
.00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026-
.75xD-
Quenched
.25xD-.4xD
>=.55%C
500-635 300
5
.0012 .0014 .0016
.0006 .0008
1.5xD
.0024 .0031
.002
& tempered
.001
.0004
.00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026-
.75xD-
.25xD-.4xD
6
570-780 200
Annealed
.0006 .0008
.0024 .0031
.001
.0012 .0014 .0016
.0004
1.5xD
.002
Quenched
.00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026-
.75xD-
Low alloy & cast
425-635 275
P 7
.25xD-.4xD
.0006 .0008
.0012 .0014 .0016
.001
.002
.0024 .0031
.0004
& tempered
1.5xD
steel (less than 5%
.00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026-
Quenched
.75xD-
8
450-635 300
of alloying elements)
& tempered
.001
.0006 .0008
.0012 .0014 .0016
.0004
.002
.0024 .0031
1.5xD
.00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026-
Quenched
.75xD-
9
500-635 350
.25xD-.4xD
.0004
.0024 .0031
.0006 .0008
& tempered
.001
.002
.0012 .0014 .0016
1.5xD
.75xD-
.00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026-
.25xD-.4xD
Annealed
450-635 200
10 High alloyed
.0024 .0031
.0006 .0008
1.5xD
.001
.002
.0004
.0012 .0014 .0016
steel, cast steel
.00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026-
.75xD-
Quenched
.25xD-.4xD
11
240-425 325
and tool steel
& tempered
.0006 .0008
.0012 .0014 .0016
.002
1.5xD
.0024 .0031
.0004
.001
.75xD-
Ferritic/
.00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026-
.25xD-.4xD
12
280-570 200
.0024 .0031
.001
.0004
.0006 .0008
.002
martensitic
1.5xD
Stainless steel
.0012 .0014 .0016
.75xD-
.00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026-
and cast steel
13
.25xD-.4xD
Martensitic 210-530 240
.002
1.5xD
.001
.0006 .0008
.0024 .0031
.0012 .0014 .0016
.0004
.75xD-
Stainless steel
.00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026-
Austenitic
210-425 180
M 14
.25xD-.4xD
.0024 .0031
.0012 .0014 .0016
.0006 .0008
1.5xD
and cast steel
.0004
.002
.001
Pearlitic/
.75xD-
.00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026-
.25xD-.4xD
15
280-890 180
.0006 .0008
.0012 .0014 .0016
1.5xD
.002
ferritic
.0004
.001
.0024 .0031
Grey cast iron (GG)
Pearlitic/
.00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026-
.75xD-
450-850 260
16
.25xD-.4xD
.0024 .0031
.002
.0004
.0012 .0014 .0016
martensitic
.0006 .0008
1.5xD
.001
.75xD-
.00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026-
530-960 160
17
.25xD-.4xD
Ferritic
1.5xD
.0004
.0006 .0008
.001
Nodular cast
.0024 .0031
.0012 .0014 .0016
.002
K
iron (GGG)
.00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026-
.75xD-
530-960 250
18
Pearlitic
.25xD-.4xD
.0004
.0012 .0014 .0016
.002
1.5xD
.001
.0006 .0008
.0024 .0031
.75xD-
.00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026-
Ferritic
19
530-960 130
.25xD-.4xD
.001
.0006 .0008
.002
.0024 .0031
1.5xD
.0012 .0014 .0016
.0004
Malleable cast iron
.75xD-
.00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026-
500-850 230
20
.25xD-.4xD
Pearlitic
1.5xD
.0004
.001
.0006 .0008
.0024 .0031
.0012 .0014 .0016
.002
.75xD-
.00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026-
Annealed
200
31
.25xD-.4xD
70-145
.0024 .0031
1.5xD
.0006 .0008
.001
.002
.0012 .0014 .0016
.0004
Fe based
.75xD-
.00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026-
32
280
.25xD-.4xD
Cured
70-110
.0024 .0031
.002
1.5xD
.0012 .0014 .0016
.0006 .0008
.0004
.001
High temp.
.75xD-
.00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026-
70-110
250
.25xD-.4xD
Annealed
33
.001
.0006 .0008
1.5xD
.002
.0012 .0014 .0016
.0024 .0031
alloys
.0004
.00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026-
.75xD-
Ni or Co
350
Cured
70-110
S 34
.25xD-.4xD
1.5xD
.002
.0004
.0024 .0031
.0012 .0014 .0016
based
.0006 .0008
.001
.00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026-
.75xD-
320
Cast
70-110
.25xD-.4xD
35
.0004
.001
.0012 .0014 .0016
.0006 .0008
.002
1.5xD
.0024 .0031
.00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026-
.75xD-
.25xD-.4xD
Pure
36
110-280 310
.0004
.0024 .0031
.002
.001
.0006 .0008
1.5xD
.0012 .0014 .0016
Titanium Ti alloys
.00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026-
.75xD-
Alpha+beta
310
37
80-280
.25xD-.4xD
.0004
.0006 .0008
alloys cured
.001
.002
1.5xD
.0012 .0014 .0016
.0024 .0031
.75xD-
38
Hardened
.02xD
110-210
.0006 .0008
.0012 .0014 .0016
.001
.002
1.5xD
.0024 .0031
.0004
HRC
Hardened Steel
.75xD-
60 .00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026-
110-145
39
.02xD
Hardened
.002
1.5xD
.0004
.0024 .0031
.0006 .0008
.001
HRC
.0012 .0014 .0016
H
.00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026-
.75xD-
Cast
40 Chilled Cast Iron
.02xD
250-320 400
.001
.0006 .0008
.0024 .0031
.0004
1.5xD
.002
.0012 .0014 .0016
.75xD-
55 .00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026-
41 Cast Iron >=.55%C Quench and Pearlitic/ferritic 55 .00035- .0005- .0007- .0008- .001- .0011- .0013- .0016- .0019- .0026- 3/4 1.5xD 1 .25xD-.4xD
110-210
Hardened
.02xD
HRC .0004 .0006 .0008 .001 .0012 .0014 .0016 .002 .0024 .0031 1.5xD
Semi-Finish Profiling
Material No. Cutting Speed Recommendations (Vc) SFM Hardness HB Cutting Diameter Feed (IPT) Radial
ISO Material Condition 1/8 3/16 1/4 5/16 3/8 7/16 1/2 5/8 3/4 1 ap ae
1 >=.25%C Annealed 890-960 125 .0009 .0013 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD .05xD
2 Annealed 710-815 190 .0009 .0013 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD .05xD
Non-alloy Quench and
3 <.55%C 570-780 250 .0009 .0013 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD .05xD
steel and cast tempered
4 steel, free >=.55%C Annealed 570-780 220 .0009 .0013 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD .05xD
cutting steel Quenched &
5 500-635 300 .0009 .0013 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD .05xD
>=.55%C tempered
6 Annealed 570-780 200 .0009 .0013 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD .05xD
Quenched &
P 7 Low alloy & cast tempered 425-635 275 .0009 .0013 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD .05xD
8 steel (less than 5% of Quenched & 450-635 300 .0009 .0013 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD .05xD
tempered
alloying elements)
9 Quenched & 500-635 350 .0009 .0013 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD .05xD
tempered
10 Annealed 450-635 200 .0009 .0013 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD .05xD
High alloyed steel,
11 cast steel and tool steel Quenched & 240-425 325 .0009 .0013 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD .05xD
tempered
12 Stainless steel Ferritic/martensitic 280-570 200 .0009 .0013 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD .05xD
13 and cast steel Martensitic 210-530 240 .0009 .0013 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD .05xD
Stainless steel
M 14 Austenitic 210-425 180 .0009 .0013 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD .05xD
and cast steel
15 Grey cast iron (GG) Pearlitic/ferritic 280-890 180 .0009 .0013 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD .05xD
16 Pearlitic/martensitic 450-850 260 .0009 .0013 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD .05xD
K 17 Nodular cast iron (GGG) Ferritic 530-960 160 .0009 .0013 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD .05xD
18 Pearlitic 530-960 250 .0009 .0013 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD .05xD
19 Malleable cast iron Ferritic 530-960 130 .0009 .0013 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD .05xD
20 Pearlitic 500-850 230 .0009 .0013 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD .05xD
31 Fe based Annealed 70-145 200 .0009 .0013 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD .05xD
32 High temp. Cured 70-110 280 .0009 .0013 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD .05xD
33 alloys Ni or Co Annealed 70-110 250 .0009 .0013 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD .05xD
34 Cured 70-110 350 .0009 .0013 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD .05xD
S 35 based Cast 70-110 320 .0009 .0013 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD .05xD
36 Pure 110-280 310 .0009 .0013 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD .05xD
Titanium Ti alloys Alpha+beta
37 80-280 310 .0009 .0013 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD .05xD
alloys cured
38 Hardened Steel Hardened 110-210 55 HRC .0009 .0013 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD .02xD
H 39 Hardened 110-145 60 HRC .0009 .0013 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD .02xD
40 Chilled Cast Iron Cast 250-320 400 .0009 .0013 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD .02xD
41 Cast Iron Hardened 110-210 55 HRC .0009 .0013 .0017 .0021 .0025 .0030 .0034 .0042 .0050 .0068 1xD .02xD
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