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Recommended Machining Conditions for SCD-SXC16 & SCD-SXC20 Solid Carbide Drills
      SOLID CARBIDE DRILLS
                                                                       Cutting
                                                                                        Cutting Diameter
                                                                        Speed
                                                                         Vc
            ISO      Material           Condition     Tensile  Strength  [N/mm 2 ]  Hardness  HB  Material   Group No.  (m/min) 3.0-5.0  5.0-8.0 Feed (mm/rev) 10-16  16-20
                                                                                           8.0-10.0
                          <0.25% C      Annealed      420    125   1
             Non-alloy steel   ≥0.25% C  Annealed     650    190   2
             and cast steel,   <0.55% C  Quenched and tempered  850  250  3
             free cutting steel         Annealed      750    220   4
                          ≥0.55% C
                                   Quenched and tempered  1000  300  5  70-90
                                        Annealed      600    200   6          0.1-0.18 0.14-0.24 0.16-0.26 0.18-0.3 0.2-0.35
           P  Low alloy and cast steel                930    275   7
             (less than 5% of
             alloying elements)    Quenched and tempered  1000  300  8
                                                      1200   350   9
             High alloyed steel, cast   Annealed      680    200   10   75-85
             steel and tool steel  Quenched and tempered  1100  325  11
                                     Ferritic/martensitic  680  200  12
             Stainless steel and cast steel                             60-70 0.08-0.14 0.1-0.18 0.12-0.2 0.14-0.22 0.16-0.24
                                        Martensitic   820    240   13
          M Stainless steel and cast steel  Austenitic, duplex  600  180  14  55-65 0.06-0.140.08-0.16 0.1-0.18 0.12-0.2 0.14-0.24
                                      Ferritic / pearlitic   180   15
             Gray cast iron (GG)
                                    Pearlitic / martensitic  260   16
                                         Ferritic            160   17
          K Nodular cast iron (GGG)                                    80-100 0.14-0.240.16-0.26 0.18-0.0.3 0.2-0.35 0.25-0.45
                                         Pearlitic           250   18
                                         Ferritic            130   19
             Malleable cast iron
                                         Pearlitic           230   20
                                        Annealed             200   31
                          Fe based      Hardened             280   32   35-45 0.06-0.120.08-0.16 0.1-0.18 0.12-0.2 0.12-0.22
             High temperature           Annealed             250   33
             alloys       Ni or Co
           S              based         Hardened             350   34   30-40 0.06-0.120.08-0.16 0.1-0.18 0.12-0.2 0.12-0.22
                                          Cast               320   35
                                          Pure       RM 400  190   36
             Titanium alloys         Alpha+Beta alloys,                 35-45 0.06-0.120.08-0.16 0.1-0.18 0.12-0.2 0.12-0.22
                                        hardened    RM 1050  310   37
          TIPS & TRICKS for DEEP HOLE DRILLING
          Using a G73 peck cycle helps Chip evacuation in deep hole drilling & materials which have a poor chip formation
          16xD - 50xD must utilize a Pilot hole drill
          40xD - 50xD can utilize a 20xD intermediary drill if deemed necessary
          TIR & tool alignment with material are the most important factors in deep hole Drilling
          Use high pressure coolant when deep hole drilling
          Slow the feedrate to 50% when breaking through the material
          In through holes, the tool exit should not exceed 2-3 mm.
          Recommended Drilling Procedure for Deep Hole Drilling


          1  Drill a pilot hole 1-2xD deep with a short drill. The pilot drill should be
            0.03-0.05 mm larger than the long drill and its point angle should  1
            also be larger (over 135°).
          2  Enter the pre-hole using low  feed and rotate at low speed  2
            (50-100 RPM) until it engages the material.
          3  Activate the coolant system and increase rotation speed to the
            recommended cutting parameter, maintain for 2-3 seconds, then   3
            continue at recommended drilling feed. No pecking is required.
          4  After having reached the required depth, reduce speed to  4
            50-100 RPM before retracting from the hole.



















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