Page 54 - MILLING_CATALOG_INCH_2022_P361-P592
P. 54

USER GUIDE
      SLOTTING & SLITTING CUTTERS

          Stacked Cutters


              Requires modification of the cutter.              Table 1: Effective Width of Cut
              Note: Tables on this page and the next apply only to   W1  W2    WA         WB       Wc (1)
              standard SELF-GRIP inserts which appear in this catalog.   .094  .094  .1630 - .1763    —    —
              The number of options increases with the           .118  .094  .1783 -  .1984    —
              use of specially tailored inserts.                 .118  .118  .1937 - .2122  .2126  .2138 - .2205
                                                                 .125  .094  .1819 - .2040  .2043    —
              Feed Range per Insert Size                         .125  .118  .1972 - .2157  .2161  .2173 - .2267
                                                                 .125  .125  .2008 - .2193  .2197  .2209 - .2331
                  .010                                           .159  .094  .2118 - .2370  .2374    —
                                                                 .159  .118  .2276 - .2488  .2492  .2504 - .2606
                                                                           .2307 - .2524
                                                                                         .2527
                                                                 .159
                                                                                                 .2540 - .2669
                                                                      .125
                Feed per Tooth - fz (inch/tooth)  .006  .0008-.004  .001-.005  .001-.005  .0015-.007  .002-.008  .0024-.009  .0024-.010  .004-.010  .004-.010  .005-.012  .188  .118  .2540 - .2787  .2791  .2803 - .2874
                  .008
                                                                                                 .2866 - .3004
                                                                 .159
                                                                           .2602 - .2850
                                                                                         .2854
                                                                      .159
                                                                                            —
                                                                                                     —
                                                                 .188
                                                                      .094
                                                                           .2386 - .2653
                                                                                         .2827
                                                                                                 .2838 - .2937
                                                                           .2578 - .2823
                                                                 .188
                                                                      .125
                  .004
                                                                 .188
                                                                                         .3157
                                                                      .159
                                                                           .2874 - .3153
                                                                                                 .3170 - .3275
                                                                           .3142 - .3453
                                                                                                 .3468 - .3543
                                                                      .188
                                                                                         .3456
                                                                 .188
                  .002
                                                                 .197
                                                                                         .2716
                                                                                                 .2728 - .2803
                                                                      .094
                                                                           .2430 - .2712
                                                                      .118
                                                                 .197
                                                                                         .2835
                                                                           .2583 - .2831
                                                                                                 .2846 - .2960
                                                                 .197
                                     .157
                      .005 .063 .079 .095 .118
                                                  .276
                                        .197
                                             .250
                                                       .315
                                                                           .2917 - .3193
                                                                      .159
                                                                                         .3201
                                                                 .197
                                                                                                 .3213 - .3362
                                                                      .188
                                                                 .197  .125  .2618 - .2866  .2870  .2882 - .3024
                                                                           .3185 - .3496
                                                                                                 .3512 - .3630
                                                                                         .3500
                                                                 .197  .197  .3228 - .3539  .3543  .3555 - .3716
                                                                 .205  .197  .3267 - .3315   —      —
                                         Insert Width - W (inch)  .250  .118     —         —     .3401 - .3429
              The recommended values refer to C-type             .250  .125      —         —     .3437 - .3429
                                                                                 —
                                                                                           —
              chipformer. For J-type, reduce feed by 30%.        .250  .159                      .3764 - .3826
                                                                 .250  .188      —         —     .4076 - .4114
                    A             Single cutter, standard        .250  .197      —         —     .4110 - .4185
                                                                 .250  .250      —         —     .4610 - .4650
                                                                                     Shim...
                      W
                    A=ΔA 1+ΔA2    A - Double cutters with
                                  modified body thicknesses                  ∆S1max  ∆S  2max
                                  stacked for smaller widths
                    A1    A2
                    W1
                          W2
                       WA
                  WA=WB-(ΔA 1 +ΔA 2)
                     A1   A2      B - Unmodified, stacked double
                                  cutters of nominal width
                                                                (1)  The higher values in the width-of-cut range shown
                                                                provide complete overlap of corner radii.
                                                                ∆A max - Maximum possible side ground for each cutter
                    W1
                          W2                                    ∆S max - Maximum possible shim width for each cutter
                       WB                                       W, W1, W2 - Normal width of insert
                WB=0.5x(W1+W2+A1+A2)
                        S=ΔS1+ΔS2  C - Stacked, double cutters
                                  with spacer for larger widths
                   W1
                         W2
                     WC
                WC=WB+(ΔS1+ΔS2)
   414   ISCAR
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