Page 127 - HOLE MAKING CATALOG p001-148
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USER GUIDE                                                                          INDEXABLE DRILLS

Machining Conditions                                               Internal Coolant Pressure
       Machine Power and Feed Force Requirements                   Selecting Coolant Pressure and Flow Rate

Power required, in relation to drill diameter                                         Coolant Flow Rate (liter/min)

Power Pe (kW)    24                                                      60
                 22                                                                                                                          flow
                 20                                                                                                                          rate
                18
                16                                                       45
                14
                                                                         30
                12
                10                                                        15

                  8                                                         16 25 35 45                                                            60
                  6                                                                           Drill Diameter D (mm)
                  4
                                                                                   Minimum Coolant Pressure (bar)
                  2
                  0                                                10

                     16 20 24 28 30 34 38 42 46 50 54 58 62 66 70   9
                                                                    8 7-13 X D
                                      Drill Diameter D (mm)
                                                                    7
               f=0.25                                               6 4.5 X D
               f=0.18
               f=0.1                                                        3XD
                                                                    5
Required Machine Power
Material: SAE 4140                                                          2XD
                                                                    4
Cutting speed: 100 m/min
                                                                    3
For different cutting speeds, use factor as follows:
                                                                    2
                      Machine Power
                                                                    1
                      P    =  Pe  ·C
                                  η

Vc [m/min]            100         150                 200

               C 1.0 1.5 2.0

η=Machine efficiency

                Feed force (thrust force) required,                      16 25 35 45 55 65
                    in relation to drill diameter
                                                                                               Drill Diameter D (mm)
        12                                                         * For special drills more than 4xD, it is recommended to use high coolant
        11                                                         pressure 15–70 bar
        10
Power Pe (kW)
         9
         8
         7
         6
         5
         4
         3
         2
         1
         0

            16 20 24 28 30 34 38 42 46 50 54 58 62 66 70

                            Drill Diameter D (mm)

    f=0.25
    f=0.18
    f=0.1

Required Feed Force
Material: SAE 4140

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