Page 70 - HOLE MAKING CATALOG p001-148
P. 70

INDEXABLE DRILLS                                                             USER GUIDE

                  •	 When drilling stainless steel or high temperature       •	 Prior to using 8D or 12D drills, it is recommended to drill a
                     alloys using the ICM drilling head, it is highly           0.5xD pre-hole using a short or centering drill.
                     recommended to apply high-pressure oil or 7-10%            Enter the pre-hole at slow speed and feed until 2-5 mm
                     mineral or vegetable based oil emulsion.                   from its bottom. Start the cooling system and increase
                                                                                rotation to the recommended drilling speed. Hold for 2-3
                  •	 Following is the recommended coolant                       seconds, then continue at the recommended drilling feed.
                     flow rate and pressure.
                                                                             1	 Pre-hole 0.5xD deep for centering
                                         Coolant Flow Rate (liter/min)           	
                                     30 flow
                                                                                                                  0.5xD
                                                                       rate
                                                                             2	 Slow rotation and feed while entering the pre-hole
                                        20
                                                                                                                   1.5xD
                                        10
                                                                             3	 Maintain for 2-3 seconds and
                                        5                                       activate the cooling system

                  6.8 12 16 20                       25                      4	 Continue drilling at recommended cutting conditions
                          Drill Diameter D (mm)

                      Minimum Coolant Pressure (bar)

                  15
                  12 8, 12X D

                          5XD
                  10 3 X D
                   8 1.5 X D
                   5

                  3                                      25

                     6 12 16 20

                              Drill Diameter D (mm)

                  •	 For optimal performance, it is recommended to adjust
                     runout of outer points or chisel with a maximum of
                     0.02 mm. Large runout will influence drill
                     performance tool life and hole quality.

                  •	 No setup time is needed after indexing
                     the SUMOCHAM drill head.

                  •	 SUMOCHAM drills can be used either on
                     milling centers or lathe machines.

                  •	 When using SUMOCHAM drill in stationary (lathe)
                     applications, we recommend using the ISCAR GYRO
                     device or eccenter sleeve to reduce misalignment.
                     Misalignment will cause poor performance of the
                     SUMOCHAM drill or even tool breakage.

68 ISCAR
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