Page 74 - HOLE MAKING CATALOG p001-148
P. 74

USER GUIDE
INDEXABLE DRILLS
            ISOMaterial Groups	
                                                                                                Hardness HB
                                                                                                        Material No.(1)
                                                                                                                             D=4-4.9
                                                                                                                                    D=5-5.9
                                                                                                                                           D=6-7.9
                                                                                                                                                  D=8-9.9
                                                                                                                                                         D=10-11.9
                                                                                                                                                                D=12-13.9
                                                                                                                                                                       D=14-15.9
                                                                                                                                                                               D=16-19.9
                                                                                                                                                                                      D=20-25.9
                                                                                                                                                                                             D=26-32.9
                                                                            Recommended Machining Conditions

                                                                                                                      SUMOCHAM
                                                                                                               Feed vs. Drill Diameter

   Material                     Condition                 Tensile           V m/min                                                                     mm/rev
                                                         Strength
                                                         [N/mm2]

                     < 0.25 %C  Annealed                 420 125 1 80-110-140

   Non-alloy         ≥ 0.25 %C     Annealed              650       190 2 80-105-130
   steel and cast    < 0.55 %C                           850
   steel, free                  Quenched and             750       250  3   80-100-120        0.04  0.07  0.09  0.12  0.15                              0.18  0.20  0.25  0.25                        0.30
   cutting steel     ≥ 0.55 %C     tempered              1000                                 0.06  0.09  0.11  0.17  0.21                              0.24  0.27  0.35  0.35                        0.40

                                   Annealed                        220 4 70-90-110 0.08 0.11 0.13 0.22 0.28 0.30 0.35 0.45 0.45 0.50

                                Quenched and                       300 5 50-70-90
                                   tempered

   Low alloy and cast              Annealed              600       200 6 80-100-120           0.04 0.07 0.09 0.12 0.14 0.16 0.18 0.23 0.25 0.30
   steel (less than 5% of                                930
P                               Quenched and             1000      275  7   70-90-110         0.06 0.10 0.12 0.18 0.21 0.24 0.26 0.31 0.35 0.40
                                   tempered              1200      300  8   50-70-90          0.08 0.13 0.15 0.25 0.28 0.32 0.35 0.40 0.45 0.50
   alloying elements)
                                                                   350 9 40-55-70

   High alloyed steel, cast        Annealed              680       200 10 50-70-90 0.06 0.07 0.09 0.12 0.12 0.15 0.18 0.20 0.22 0.25
   steel and tool steel                                  1100
                                Quenched and                       325  11  40-60-80          0.07 0.09 0.11 0.16 0.17 0.20 0.23 0.25 0.27 0.30
                                   tempered                                                   0.08 0.10 0.12 0.20 0.22 0.25 0.28 0.30 0.33 0.35

   Stainless steel              Ferritic/martensitic 680 200 12 40-55-70 0.05 0.06 0.08 0.10 0.12 0.14 0.16 0.16 0.18 0.20
   and cast steel                                                                             0.06 0.07 0.09 0.12 0.15 0.17 0.20 0.21 0.24 0.27
                                Martensitic              820 240 13 40-55-70 0.07 0.08 0.10 0.15 0.18 0.20 0.24 0.26 0.30 0.35

M  Stainless steel                                                                                   0.05 0.06 0.08 0.10 0.12 0.14 0.16 0.16 0.18 0.20
   and cast steel               Austenitic, duplex 600 180 14 30-50-70 0.06 0.07 0.09 0.12 0.15 0.17 0.20 0.21 0.24 0.27

                                                                                                     0.07 0.08 0.10 0.15 0.18 0.20 0.24 0.26 0.30 0.35

    Gray cast iron (GG)           Ferritic / pearlitic             180 15 90-125-160
K Nodular cast iron (GGG)       Pearlitic / martensitic
                                                                   260 16 80-110-140          0.04  0.10  0.12  0.15  0.20                              0.25  0.30  0.35  0.35                        0.40
    Malleable cast iron                 Ferritic
                                       Pearlitic                   160  17  90-135-180        0.06  0.13  0.15  0.22  0.27                              0.32  0.37  0.45  0.47                        0.50
                                        Ferritic                   250  18  80-110-140        0.08  0.15  0.18  0.30  0.35                              0.40  0.45  0.55  0.60                        0.60
                                       Pearlitic
                                                                   130 19 90-125-160

                                                                   230 20 80-110-140

   Aluminum-wrought alloys       Not hardenable                    60 21
                                   Hardenable
                     ≤12% Si                                       100  22  90-155-220
                                 Not hardenable                    75   23
    Aluminum-        >12% Si       Hardenable                                                                   0.20 0.25 0.30 0.35 0.40 0.45 0.50
    cast alloys      >1% Pb                                        90 24
                                High temperature                                                                0.27 0.32 0.37 0.42 0.50 0.57 0.67
N                                  Free cutting                    130 25 80-120-160                            0.35 0.40 0.45 0.50 0.60 0.70 0.75

                                                                   110 26

   Copper alloys                Brass                              90 27 90-155-220

                                Electrolytic copper                100 28

   Non metallic                 Duroplastics,                           29
                                fiber plastics                          30

                                Hard rubber

                     Fe based   Annealed                           200 31 30-45-60
                                Hardened
    High             Ni or Co   Annealed                           280 32                                 0.05 0.06 0.08 0.10 0.12 0.12 0.14 0.16
    temperature      based      Hardened
    alloys                                                         250  33  20-35-50                      0.06 0.08 0.10 0.12 0.15 0.16 0.18 0.20
S                                  Cast                            350  34                                0.07 0.11 0.13 0.15 0.18 0.20 0.22 0.25

                                                                   320 35

    Titanium alloys                     Pure             400            36                                0.05 0.06 0.08 0.10 0.12 0.14 0.16 0.18
H Hardened steel                Alpha+beta alloys,       1050                 20-35-50                    0.06 0.09 0.11 0.14 0.16 0.18 0.20 0.22
                                                                                                          0.07 0.12 0.15 0.18 0.20 0.22 0.25 0.27
                                     hardened                           37
                                     Hardened                                                             0.05 0.06 0.08 0.10 0.12 0.14 0.16 0.18
                                                                   55 HRC 38                              0.06 0.09 0.11 0.14 0.16 0.18 0.20 0.22
                                     Hardened                                       20-35-50              0.07 0.12 0.15 0.18 0.20 0.22 0.25 0.27

                                                                   60 HRC 39

                  Recommended cutting data
              (1) For workpiece materials list, see pages 495-524 . As a starting value, the middle of the recommended machining range should be used.

              Then, according to the wear results, conditions can be changed to optimize performance.
              The data refers to IC908

              • When using external coolant supply only, reduce cutting speed by 10%
              • Use internal coolant supply when machining austenitic stainless steel
              • When using more than 5XD drill ratio, reduce cutting parameters by 10%

72 ISCAR
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