Page 207 - MILLING CATALOG p319-550
P. 207

FFX4 XNMU-04                                                                               RE S1                          IC882                                                         Rd°
"Bone Shaped" Inserts                                                                                                 INSL       IC840
with 4 Cutting Edges for                                                                                                                 IC830            Recommended
Fast Feed Milling                                                                                      W1                                        IC5820   Machining Data
                                                                                                                                                         IC808
                                                                 Dimensions                                 Tough 1  Hard                                        IC810

                                                                                                                                                            MILLING INSERTS
                                                                                                                                                          ap fz

Designation                   INSL S1 RE W1                                                                                                               (mm) (mm/t)
FFX4 XNMU 040310HP 9.58 3.97 1.00 7.16 • • • •
                                                                                   7.16 •                                             •                   0.20-0.80    0.20-0.90

FFX4 XNMU 040310RM-HP         9.58       3.97                                1.00                                             •       ••                  0.20-0.80    0.20-0.90

FFX4 XNMU 040310T             9.58 3.95 1.00 7.16                                                                                     •                   0.20-0.80    0.40-1.20

FFX4 XNMU 040310RM-T          9.58       3.95                                1.00  7.16                                                                   0.20-0.80    0.40-1.20

• For side plunging, the initial cutting feed is 0.1 mm/t • HP- for austenitic stainless steel, titanium and high temperature alloys • T- for steel, ferritic and martensitic stainless

steel, cast iron and hardened steel • RM-reinforced type insert

For tools, see pages: FFX4 ED (294) • FFX4 ED-M (294) • FFX4 ED-MM (295) • FFX4 FD-04 (295)

Averaged Cutting Data for FFX4 Fast Feed Cutters Size 04
                                    Workpiece material                                                                                           Cutting Speed & Feed
 ISO                                                 Typical materials
class                                                                                                                     Insert Carbide D.O.C.
DIN/                      ISCAR mat. Hardness AISI/SAE/                                                                                                   fz
ISO 513 Description group*          HB                           ASTM              DIN W.-Nr. type grade ap [mm] Vc [m/min] [mm/tooth] Coolant

       Non-alloy steel    1-5 130-180                            1020              1.0402                                     IC808              150-220  0.2-1.0                            Dry
                                                                                                                              IC830              140-200  0.2-1.2 Dry/Wet
                                                                                                                              IC808              140-200 0.2-0.9 Dry/Wet
                          6-8 260-300                            4340              1.6582                                     IC830              120-180 0.2-1.1 Dry/Wet
       Low alloy steel     9 HRC 35-42**                         3135              1.5710                                     IC808              130-180 0.2-0.8                             Dry
P                                                                                                                         T IC830 0.2-0.8 120-160 0.2-1.0 Dry/Wet
                                                                                                                              IC808              120-170  0.2-0.8        Dry
       High alloy steel   10-11 200-220                          H13               1.2344                                     IC830              100-150  0.2-0.9      Dry/Wet
       Ferritic/                                                                                                              IC808              110-160  0.2-0.8
                                                                                                                                                                         Dry
       martensitic        12-13     200                          420               1.4021
       stainless steel                                                                                                        IC830              100-150  0.2-0.9 Dry/Wet
                                                                                                                              IC830              80-120   0.2-0.9
       Austenitic                                                                                                             IC840              80-140   0.2-0.8
M      stainless steel    14        200                          304L              1.4306                                 HP  IC5820  0.2-0.8    100-160  0.2-0.7      Wet

                                                                     Class 40 0.6025 (GG25)                                   IC882              80-130 0.2-0.8
       Grey cast iron     15-16     250                          Class 65-45-12 0.7050 (GGG50)                                IC810              150-220  0.4-1.2
K      Nodular cast iron  17-18     200                                                                                   T   IC810   0.2-0.8    120-200  0.4-1.2                            Dry

                                                                                                                              IC882              20-30    0.2-0.7
                                                                                                                              IC5820             25-35    0.2-0.6
                          33-35     340 Inconel 718                                2.4668                                     IC840              25-35    0.2-0.6

S      High temperature                                                                                                   HP  IC830   0.2-0.8    25-30    0.2-0.7      Wet
       alloys                                                                                                                 IC882              25-35    0.2-0.7      Dry
                                                                                      3.7165                                  IC5820             25-40    0.2-0.6
                          36-37     HRC 30-32 AMS R56400                           (Ti6AI4V ELI)                              IC840              25-35    0.2-0.6
                                                                                                                                                          0.2-0.7
H Hardened steel                                                 HARDOX 450 plate                                             IC830              20-30    0.2-0.5
                          38 HRC 45-49                                                                                    T IC808 0.2-0.8 50-75

* ISCAR material group in accordance with VDI 3323 standard

** Quenched and tempered

For machining in unstable conditions, the recommended cutting data should be reduced by 20-30%

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