Page 208 - MILLING CATALOG p319-550
P. 208

MILLING INSERTSFFX4 XNMU-08                                                                  RE S1                                                                                       Rd°
                                                                                                                                      IC882"Bone Shaped" InsertsINSL
                                                                                                                                              IC830with 4 Cutting Edges for
                                                                                                                                                      IC808Fast Feed Milling
                                                                                                                                                              IC810
                                                                    Dimensions                     W1                                                                Recommended Machining Data

                                                                                                            Tough 1  Hard

Designation                       INSL S1 RE W1                                                                                                                         ap                  fz
                                                                                 2.00 15.60 • • •
FFX4 XNMU 080620HP                17.90                       7.80                                             •••                                                     (mm)               (mm/t)
                                                                                                                                                                     0.20-2.00           0.20-0.60
FFX4 XNMU 080620T                 17.90                       7.80               2.00 15.60                                                                          0.20-2.00           0.40-1.20

• For side plunging, the initial cutting feed is 0.1 mm/t • T-for steel, ferritic and martensitic stainless steel, cast iron and hardened steel

• HP-for austenitic stainless steel and high temperature alloys

For tools, see pages: FFX4 FD-08 (296)

Averaged Cutting Data for FFX4 Fast Feed Cutters Size 08

                          Workpiece material                                                                                                                         Cutting
                                                                                                                                                                      speed
ISO class                         ISCAR                             Typical representstive                               D.O.C.                                                 Feed
DIN/ISO                            mat. Hardness                                                                                                                        vc
                                  group* HB                         AISI/SAE/    DIN W.-Nr.        Insert  Carbide ap                                                [m/min]    fz
   513 Description                                                    ASTM                         type        grade [mm]                                            150-180  [mm/tooth] Coolant
                                                                                                                                                                     150-180
           Non-alloy steel        1-5 130-180                       1020         1.0402                        IC808                                                 150-180  0.40-1.20 Dry
                                                                                                               IC830                                                 120-180  0.40-1.20 Dry/Wet
                                                                                                               IC808                                                 130-180  0.40-1.20 Dry/Wet
                                  6-8 260-300                       4340         1.6582                        IC830                                                 120-160  0.40-1.10 Dry/Wet
         Low alloy steel                                            3135         1.5710                                                                              120-170
P                                       9      HRC                                                 T           IC808     0.50-2.0                                    100-150  0.40-1.10 Dry
                                              35-42**                                                          IC830                                                 110-160  0.40-1.00 Dry/Wet
                                                                                                               IC808                                                 100-150  0.40-0.80 Dry
           High alloy steel 10-11 200-220                           H13          1.2344                        IC830                                                 70-130   0.40-0.90 Dry/Wet
                                                                                                                                                                     100-160
           Ferritic/martensitic   12-13       200                         420    1.4021                        IC808                                                 80-140   0.40-0.80 Dry
           stainless steel                                                                                     IC830                                                 150-220  0.40-0.90 Dry/Wet
                                                                                                               IC830                                                 120-200  0.20-0.80
M          Austenitic             14 200                            304L         1.4306            HP          IC808 0.50-2.0                                         40-60   0.20-0.80 Wet
           stainless steel                                                                                     IC882                                                  40-80   0.20-0.80
                                                                                                                                                                      40-75
K          Grey cast iron         15-16       250                    Class 40 0.6025 (GG25)        T           IC810     0.50-2.0                                     20-30   0.40-1.20       Dry
           Nodular cast iron 17-18            200                Class 65-45-12 0.7050 (GGG50)                 IC810                                                  25-40   0.40-1.20
                                                                                                               IC882                                                  25-35   0.20-0.70
                                  31-32 220                               330    1.4864                        IC808                                                  30-50   0.20-0.70
                                                                                                               IC830                                                  40-60   0.20-0.70
                                                                                                               IC882                                                  35-55   0.20-0.70
S          High temperature       33-35       340                   Inconel 718  2.4668            HP          IC808 0.50-2.0                                         50-75   0.20-0.70 Wet
           alloys                                                                                              IC830                                                          0.20-0.70

                                                                                                               IC882                                                          0.20-0.70
                                  36-37 30-32 AMS R56400 (Ti6AI4V ELI)                                         IC808                                                          0.20-0.70
                                                                                                               IC830                                                          0.20-0.70
H Hardened steel                  38 HRC 45-49                            HARDOX 450 plate         T           IC808 0.50-2.0                                                 0.20-0.50 Dry

* ISCAR material group in accordance with VDI 3323 standard

** Quenched and tempered

For machining in unstable conditions, the recommended cutting data should be reduced by 20-30%

H1200 HXCU 0606                                                                                            IC
Double-Sided Hexagonal
Inserts with 12 Cutting Edges

                                                                                 RE                      APMX         S
                                                                                           BS      L

                                                                    Dimensions                                 Tough 1  Hard                                                    Recommended
                                                                                                                                                                                Machining Data

                                                                                                       IC845                                                                    ap fz
                                                                                                              IC840
Designation                       APMX                     L        BS RE IC                    S                     IC830                                                     (mm) (mm/t)
                                                                                                                              IC5500
                                                                                                                                      IC808
                                                                                                                                              IC810

H1200 HXCU 0606-HPR (1)                 3.00  6.43                  1.06       1.60 14.88 7.15                 ••                                                               0.20-3.00 0.08-0.40
                                        3.00 6.43 1.06 1.60 14.88 7.15 •                                                 • • • • 0.20-3.00 0.25-0.65
H1200 HXCU 0606-TR (2)

• For cutting speed recommendations, see pages 542-547

(1) HPR - for stainless steel and high temperature alloys

(2) TR - for steel and cast iron

For tools, see pages: MF FHX-R06 (308)

TR HPR

524 ISCAR
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