Page 202 - MILLING CATALOG p319-550
P. 202

MILLING INSERTS                                                        RE
                                                                                                                                                                        IC882
                                                                                                                                                                                IC830FFQ4 SOMT/W 1205Rd°
                                                                                                                                                                                        IC5820Single-Sided Square Inserts
                                                                                                                                                                                                IC808with 4 Cutting Edges forTough 1  Hard
                                                                                                                                                                                                        IC810Fast Feed Milling

                                                                                      L         S

                                                                       Dimensions

Designation L S RE
                                                                                                             1.60 • •
FFQ4 SOMT 1205RM-HP                         12.70                          5.20                                                                  •

FFQ4 SOMT 1205RM-T                          12.70                          5.20                              1.60
                                                                                                             1.60 • • • •
FFQ4 SOMT 120516HP                          12.70                          5.20                              1.60 • •

FFQ4 SOMT 120516T                           12.70                          5.20                                                                                                    •

FFQ4 SOMT 120516T20                         12.70                          5.20                              1.60                                •

FFQ4 SOMW 120530T                           13.00                          5.30                              3.00

• For side plunging, the initial cutting feed is 0.1 mm/t • T- for steel, ferritic and martensitic stainless steel, cast iron and hardened steel • RM-.. type for interrupted cut

and machining near straight shoulders wall • HP- for austenitic stainless steel and high temperature alloys • T20- for grey and nodular cast iron • SOMW-T flat insert for

interrupted and hard material up to 60 HRC

For tools, see pages: FFQ4 D-12 (302)

HP T                                                                   RM SOMW..T

Averaged Cutting Data for FFQ4-12 Fast Feed Cutters

                                                                                                                                        Feed
                            Workpiece Material                                                          D.O.C. Ap [mm] Cutting fz [mm/tooth]
ISO class                     ISCAR                     Typical representstive                                        speed
   DIN/                         mat. Hardness           AISI/SAE/                     Insert Carbide Recom-           Vc, Recom-
                              group* HB                                               type grade mended Range [m/min] mended Range Coolant
 ISO 513 Description                                      ASTM DIN W.-Nr.

           Non-alloysteel    1-5 130-180 1020                          1.0402                   IC808                 150-220 1.5 0.5-2.0 Dry
                                                                                                IC830                 140-200 1.6 0.5-2.0 Dry/Wet

        Low alloysteel       6-8 260-300                     4340      1.6582          T/       IC808                     140-200 1.5   0.5-2.0 Dry
P                             9 HRC 35-42                    3135      1.5710         RM-T      IC830                     120-180 1.6   0.5-2.0 Dry/Wet
                                                                       1.2344                   IC808                     130-180 1.5   0.5-1.8 Dry
           High alloysteel 10-11 200-220                     H13                                IC830   1.2 0.4-1.5 120-160 1.5         0.5-1.8 Dry/Wet
                                                                       1.4021                   IC808                     120-170 1.3   0.5-1.8 Dry
           Ferritic/         12-13          200              420                                IC830                     100-150 1.4   0.5-1.8 Dry/Wet
           martensitic                                                                          IC808                     110-160 1.3   0.5-1.8 Dry
           stainless steel
                                                                                                IC830                     100-150 1.4   0.5-1.8 Dry/Wet

                                                                                                IC830                     80-140 1.0    0.5-1.5

M          Austenitic        14             200              304L      1.4306            HP     IC808   1.0  0.4-1.5  100-160      1.0  0.5-1.5                                    Wet
           stainless steel                                                                      IC5820                100-160      1.0  0.5-1.6

                                                                        0.6025                  IC882                 80-130 1.0 0.5-1.8
                                                                        (GG25)
        Grey cast iron 15-16                250              Class 40   0.7050        T20 /     IC810                     150-220 1.5   0.5-2.0                                    Dry
K                                           200                        (GGG50)        RM-T      IC810   1.5 0.4-1.5                     0.5-2.0
                                                               Class
        Nodular cast iron 17-18                              65-45-12                                                     120-200 1.5

                                                                                                IC830                 25-35 0.5 0.5-1.0

                             33-35          340 Inconel 718 2.4668                              IC808                 25-36        0.5 0.5-1.0
                             36-37                                                              IC5820                25-40
           High temperature                                                                     IC882                 25-35        0.5 0.5-1.0
           alloys and                                                                           IC830                 40-55
S          titanium                                                                      HP     IC808   1.0  0.4-1.5  40-55        0.5  0.5-1.0                                    Wet
                                                                                                IC5820                30-60        0.6  0.5-1.0

                                            HRC  35-40  AMS  R56400       3.7165                                                   0.6 0.5-1.0
                                                                       (Ti6Al4V ELI)
                                                                                                                                   0.6 0.5-1.0

                                                             HARDOX 450 plate                    IC882                      35-55  0.6 0.5-1.0
                                            HRC 45-49         D2 1.2379               SOMW IC808        1.0 0.3-1.2 55-75          0.5  0.3-1.0
H Hardened steel             38             HRC 58-62                                                   0.5** 0.3-1.2 50-70        0.3  0.3-0.5                                    Dry

* ISCAR material group in accordance with VDI 3323 standard

** For better performance it recommended to machine with a width of cut up to 0.4*DC

For machining in unstable conditions, the recommended cutting data should be reduced by 20-30%

518 ISCAR
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