Page 87 - Turning_catalog_INCH_2022_45_P509-690
P. 87

PARTING                                                                               USER GUIDE
                                                                                                                         PARTING

             Insert Positioning


                 The Twisted Insert for Cut-Off                    Setup
                 and Grooving Applications                       •  The optimal cutting edge height above the center of
                                                                   TANG-GRIP tools is up to .003” + .001”,
                 Machining depths longer than insert length is made   an advantage when cutting solid bar to center
                 possible with the double-ended, twisted insert body.  •  Cut-off as close to chuck as possible
                 The rear edge is slanted in relation to the frontal   •  On new applications, first machine in the low or
                 edge so it does not come into contact with        middle range of recommended speeds and feeds
                 the machined groove surface when the tool
                 penetrates deeply into the workpiece.             Machining
                                                                 •  Consistency of speed and feed improves performance
                                                                 •  Apply coolant abundantly
                                                                 •  Secure inserts into clean pockets
                                                                 •  Cutting forces on soft workpiece materials may
                                                                   be insufficient to push insert well into pocket.
                                                                   Tap insert into place using a plastic hammer
                                                                 •  On a conventional lathe, lock the carriage
                                                                   to prevent axial motion during cut-off


                                                                    .003+.001 max.

                 Clamping
                 Extended, prismatic surfaces guarantee reliable, foolproof   Center Height
                 clamping even in unstable machining conditions.

                      Screw-Clamping         Self-Clamping         Usage
                                                                 •  Replace worn inserts promptly, the price of a
                                                                   new one is much less than the risk of damage
                                                                   from continuing with one that is worn out
                                                                 •  Replace blades that have worn or damaged pockets
                                                                 •  Never try to repair damaged pockets
                                                                 •  Chip curling is dependent on the chipformer
                                                                   type and the machining conditions
                                                                   Chipformer Features
                                                                 •  Narrows the chip
                  Small diameters (D.O.C.)   Large diameters (D.O.C.)   •  Eliminates friction with groove walls,
                  with screw-clamped Inserts  with self-clamped Inserts  prevents chip jam overload
                                                                 •  Permits higher feeds
                                                                 •  Produces unscratched surfaces,
                                                                   eliminating additional facing
                                                                 •  Curls the chips into compact spirals for easy disposal





























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