Page 114 - Aluminum_Machining_catalog_2023
P. 114

USER GUIDE
      INDEXABLE DRILLING INSERT



          Machining Conditions

              Cooling Methods                                   Optimizing Chip Shape
              Directing the coolant through the tool is essential   Chip control is one of the most important factors for
              for reliable machining. This method prevents      tool performance in order to facilitate chip evacuation
              chip pile up, insert damage or breakage,          and avoid tool damage.
              and damage to the workpiece surface.              Cutting conditions must be adjusted
                                                                to achieve optimal chip shape.
                   Internal Coolant      External Coolant
                                                                        How to Achieve Optimal Chip Shape
                                                                too tight                    too long
                                                                increase                     if machining at
                                                                speed within                 high speed, first
                                                                recommended limits.   optimal   reduce speed. if
                                                                if not satisfactory,   shape  unsatisfactory,
                                                                decrease feed.               increase feed, but
                                                                                             do not exceed
                                                                                             upper limit.










               Apply standard cutting data.  Drilling depth is limited
                                    to 1.5xD.  For larger
                                    depths, a pecking cycle
                                    is recommended.



                               Rotating Drills






















              For Best Results
             1  Check adapter rigidity.
             2  Minimize drill runout in relation to spindle center line.
             3  Use recommended cutting conditions.




















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