Page 117 - Aluminum_Machining_catalog_2023
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USER GUIDE




          Machining Conditions

              Machine Power and Feed Force Requirements         Internal Coolant Pressure

                                                                Selecting Coolant Pressure and Flow Rate
                   Power Required, in Relation to Drill Diameter           Coolant Flow Rate (liter/min)
                 24                                                60
                 22                                                                               flow
                                                                                                  rate
                 20                                                                                                   INDEXABLE DRILLING INSERT
                 18                                                45
                power Pe (kW)  14 8                                30
                 16
                 12
                 10

                  4 6                                              15
                  2
                  0
                   16  20  24  28  30  34  38  42  46  50  54  58  62  66  70
                            drill diameter D (mm)                    16       25      35      45      60
                f=0.25                                                        drill diameter D (mm)
                f=0.18
                f=0.1                                                     Minimum Coolant Pressure (bar)
                              Machine Power                     10
                                    Pe · C
                                P =        η                     9 8  7-13 X D

                Vc [m/min]   100        150        200           7
                   C      1.0        1.5        2.0              6  4.5 X D
              η=machine efficiency                                  3 X D
                                                                 5
                       Feed Force (thrust Force) Required,          2 X D
                         in Relation to Drill Diameter           4
                                                                 3
                 12
                 11                                              2
                 10
                  9 8                                            1
                power Pe (kW)  7 6 5 4                            16      25  drill diameter D (mm)  55  65
                                                                                  35
                                                                                          45

                                                                pressure 15–70 bar
                  2 3                                           * For special drills more than 4xD, it is recommended to use high coolant
                  1
                  0
                   16  20  24  28  30  34  38  42  46  50  54  58  62  66  70
                            drill diameter D (mm)
                f=0.25
                f=0.18
                f=0.1






















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