Page 30 - Aluminum_Machining_catalog_2023
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USER GUIDE
      ISOTURN  Materials on Hardness Scales
          Recommended Cutting Conditions for PCD Grades




              PCD is characterized by a hardness that is comparable to natural diamond, and it can achieve hardness of 6000HV and more.




                Vickers Hardness
                            PCD
                 high
                             PCBN

                               ceramic

                  hardness cutting speed  cermet  coated carbide






                                                  carbide


                                              submicron carbide



                                               feed toughness
                                                                                  high


              6000HV



                           PCD
              5000HV
              4900HV



                           PCBN
              4500HV
              2300HV

                           Ceramic
              2100HV








                                                        Cutting Speed         Feed
                   Work Material         Grade             (m/min)          (mm/rev)       Depth of Cut (mm)
                 AI Alloy (4-9% Si)       ID5             800-2500           0.1-0.3
                 AI Alloy (9-14% Si)    ID5, ID6          600-1300           0.1-0.3           0.05-0.3
                AI Alloy (14-18% Si)    ID5, ID6           300-600           0.1-0.3
                 Cemented Carbide       ID5, ID6           20-40             0.05-0.2          0.02-0.5
                      Wood              ID5, ID4          1000-5000          0.1-0.5           0.2-5.0
                     Cu Alloy             ID5             600-1000           0.05-0.2          0.05-3.0
                   Plastic, FRP         ID5, ID4          300-1000          0.05-0.25          0.05-3.0
              * ID4 and ID6 grades can be offered as special options




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