Page 27 - FAST_FEED_MILL_Brochure_INCH_2022
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RE

           FFQ4 SOMT/W 1205
           Single-Sided Square Inserts                                                                        Rd°
           with 4 Cutting Edges for
           Fast Feed Milling
                                                                      L        S


                                            Dimensions                  Tough 1   Hard      Recommended  Machining Data



                                                                   IC882    IC830  IC5820  IC808  IC810  ap  fz
            Designation             L          S          RE            IC28                  (inch)     (inch/t)
            FFQ4 SOMT 1205RM-HP     .500        .205       .0630  •        •                  .020-.059   .0157-.0709
            FFQ4 SOMT 1205RM-T      .500        .205       .0630                   •          .020-.059   .0157-.0787
            FFQ4 SOMT 120516HP      .500        .205       .0630  •        •   •   •          .020-.059   .0157-.0709
            FFQ4 SOMT 120516HP-P    .500        .205       .0630       •                      .020-.059   .0157-.0709
            FFQ4 SOMT 120516T       .500        .205       .0630           •       •          .020-.059   .0157-.0787
            FFQ4 SOMT 120516T20     .500        .205       .0630                       •      .020-.059   .0157-.0787
            FFQ4 SOMW 120530T       .512        .209       .1181                   •          .020-.059   .0157-.0590
           •  For side plunging, the initial cutting feed is .004 inch/t   •  T- for steel, ferritic and martensitic stainless steel and cast iron   •  RM-.. type for interrupted cut and machining
           near straight shoulders wall   •  HP-for austenitic stainless steel and high temperature alloys   •  HP-P - Positive rake face, used for aluminum   •  T20- for grey and nodular cast
           iron   •  SOMW-T flat insert for interrupted and hard material up to 60 HRC

           HP                   T                    RM                   SOMW..T




           Average Cutting Data for FFQ4-12 Fast Feed Cutters
                            Workpiece Materia                            D.O.C. ap [inch]      Feed fz [ipt]
                                                 Typical
             ISO                               representative                         Cutting
            class              ISCAR           AISI/                                   speed
             DIN/               mat.   Hardness,   SAE/  DIN   Insert  Carbide  Recom-   vc   Recom-
           ISO 513  Description  group*  HB   ASTM   W.-Nr.  type  grade  mended  Range  [sfm]  mended Range  Coolant
                                                                  IC808               492-722  .059  .02-.08  Dry
                  Non-alloy steel  1-5  130-180  1020  1.0402     IC830               459-656  .063  .02-.08 Dry/Wet
                                6-8   260-300  4340  1.6582       IC808               459-656  .059  .02-.08  Dry
                                                                                                    .02-.08 Dry/Wet
                  Low alloy steel      HRC                        IC830               394-590  .063  .02-.071  Dry
                                                                                              .059
                                                                  IC808
                                                                                      426-590
                                                             T /
             P                   9    35-42**   3135  1.5710  RM-T  IC830  .047  .016-.059  394-525  .059  .02-.071 Dry/Wet
                  High alloy steel  10-11  200-220  H13  1.2344   IC808               394-578  .051  .02-.071  Dry
                                                                                                    .02-.071 Dry/Wet
                                                                  IC830
                                                                                      328-492
                                                                                              .055
                  Ferritic/martensitic   12-13  200  420  1.4021  IC808               361-525  .051  .02-.071  Dry
                  stainless steel                                 IC830               328-459  .055  .02-.071 Dry/Wet
                                                                  IC830               260-394       .02-.059
                  Austenitic                                HP/   IC808               330-524       .02-.059
             M                   14     200    304L  1.4306              .039  .016-.059      .039          Wet
                  stainless steel                          RM-HP IC5820               320-524       .02-.063
                                                                  IC882               262-426       .02-.071
                                                     0.6025
                  Grey cast iron  15-16  250  Class 40            IC810               490-720       .02-.08
             K                                 Class   (GG25)   T20 / T  .059  .016-.059      .059          Dry
                                                     0.7050
                  Nodular cast iron  17-18  200                   IC810               390-650       .02-.08
                                             65-45-12 (GGG50)
                                                                  IC830                82-98        .02-.04
                                              Inconel             IC808               82-115        .02-.04
                               33-35    340    718   2.4668       IC5820              82-115  .020  .02-.04
                  High temperature                          HP/   IC882                65-98        .02-.04
              S                                                          .039  .016-.059                    Wet
                  alloys and titanium                3.7165   RM-HP  IC830             65-98        .02-.04
                               36-37 HRC 35-40   AMS   (Ti6Al4V   IC808               115-196  .024  .02-.04
                                              R56400              IC5820              82-131        .02-.04
                                                      ELI)        IC882               82-115        .02-.04
             H    Hardened steel  38  HRC 45-49 HARDOX 450 plate   SOMW  IC808  .039  .016-.047 148-214  .020  .016-.04  Dry
                                                                                                    .016-.02
                                                                                              .018
                                                D2
                                                     1.2379
                                     HRC 58-62
                                                                               .016-.047 131-196
                                                                         .020
           * ISCAR material group in accordance with VDI 3323 standard ** Quenched and tempered
           For machining under unstable conditions, the recommended cutting data should be reduced by 20-30%
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