Page 201 - MILLING CATALOG p319-550
P. 201

RE                                               IC882
                                                                                                                                       IC830
FFQ4 SOMT/W 0904                                                                                                                               IC5820                                       Rd°
Single-Sided Square Inserts                                                                                                                            IC808
with 4 Cutting Edges for                                                                                                                                       IC810Tough 1  Hard
Fast Feed Milling
                                                                                                                                                MILLING INSERTS
                                                                                            L        S

                                                                      Dimensions

Designation                                  L S RE
                                                                                                              1.20 • •                                                               •
FFQ4 SOMT 090412T                            8.50                                     3.90                                                                        •

FFQ4 SOMT 0904RM-T                           8.60                                     3.80                    1.20
                                                                                                              1.20 •
FFQ4 SOMT 0904RM-HP                          8.60                                     3.80                    1.20 • • • •

FFQ4 SOMT 090412HP                           8.50                                     3.80                                                                        •

FFQ4 SOMW 090420T                            8.80                                     3.90                    2.00

• For side plunging, the initial cutting feed is 0.1 mm/t • T type for steel, ferritic and martensitic stainless steel, cast iron • RM-.. reinforced radius type for machining near

straight shoulders wall • HP type for austenitic stainless steel and high temperature alloys • SOMW-T flat insert for interrupted and hard material up to 60 HRC

For tools, see pages: FFQ4 D-09 (301) • FFQ4 D-M-09 (301) • FFQ4 D-W-09 (300)

SOMT..-HP                        SOMT..-T                    SOMT..-RM                               SOMW..T

Averaged Cutting Data for FFQ4-09 Fast Feed Cutters

                                                                                                                                     Feed
                            Workpiece Material                                                       D.O.C. Ap [mm]             fz [mm/tooth]

  ISO                            ISCAR             Typical Representstive                                              Cutting
 class                                                                                                                 speed
  DIN/                           mat. Hardness AISI/SAE/                       Insert Carbide Recom-                   Vc, [m/ Recom-
ISO 513 Description              group* HB         ASTM DIN W.-Nr. type grade mended Range                              min] mended Range Coolant

           Non-alloysteel        1-5 130-180 1020            1.0402                          IC808                     150-220 1.2 0.5-1.5 Dry
                                                                                             IC830                     140-200 1.3 0.5-1.5 Dry/Wet
                                                                                             IC808                     140-200 1.2 0.5-1.5 Dry
       Low alloysteel            6-8 260-300       4340      1.6582                    T/    IC830   1.0 0.4-1.2       120-180 1.3 0.5-1.5 Dry/Wet
P                                 9 HRC 35-42      3135      1.5710                   RM-T   IC808                     130-180 1.2 0.5-1.4 Dry
                                                                                             IC830                     120-160 1.2 0.5-1.4 Dry/Wet
                                                                                             IC808                     120-170 1.2 0.5-1.4 Dry
           High alloysteel 10-11 200-220 H13                 1.2344                          IC830                     100-150 1.3 0.5-1.4 Dry/Wet
                                                                                                                       110-160 1.2 0.5-1.4 Dry
           Ferritic/martensitic  12-13  200        420 1.4021                                IC808                     100-150 1.3 0.5-1.4 Dry/Wet
           stainless steel                                                                   IC830
                                                                                             IC830                     80-140 1.0 0.5-1.2
           Austenitic                                                                        IC808                     100-160  1.0  0.5-1.2
M          stainless steel       14 200            304L      1.4306                   HP     IC5820  1.0      0.4-1.2  100-160  1.0  0.5-1.3                                         Wet

                                                              0.6025                         IC882                     80-130 1.0 0.5-1.4
                                                              (GG25)
       Grey cast iron 15-16             250        Class 40   0.7050                  T20 /  IC810   1.2 0.4-1.2       150-220 1.2 0.5-1.5
K                                       200                  (GGG50)                  RM-T   IC810                                                           Dry
                                                     Class
       Nodular cast iron 17-18                     65-45-12                                                            120-200 1.2 0.5-1.5

                                                                                             IC830                     25-35    0.5 0.5-1.0
                                                                                             IC808                     25-36    0.5 0.5-1.0
                                 33-35 340 Inconel 718 2.4668                                IC5820                    25-40    0.5 0.5-1.0
                                                                                                                       25-35
S          High temperature                                                           HP     IC882   1.0 0.4-1.2       40-55    0.5  0.5-1.0                                         Wet
           alloys and titanium                                                               IC830                     40-55    0.6  0.5-1.0
                                                    AMS         3.7165                       IC808                     30-60    0.6 0.5-1.0
                                 36-37 HRC 35-40   R56400    (Ti6Al4V ELI)                   IC5820                    35-55    0.6 0.5-1.0
                                                                                                                       55-75
                                                                                             IC882                     50-70    0.6 0.5-1.0
                                        HRC 45-49  HARDOX 450 plate                                    1 0.3-1.0                0.5  0.3-1.0
H Hardened steel                 38     HRC 58-62   D2 1.2379                  SOMW IC808            0.3** 0.3-1.0              0.3  0.3-0.5                                         Dry

* ISCAR material group in accordance with VDI 3323 standard

** For better performance it recommended to machine with a width of cut up to 0.4*DC

For machining in unstable conditions, the recommended cutting data should be reduced by 20-30%

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